Segmented Gummy Mold Design for Consistent Dose Separation
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Solution Overview
Problem
Many individuals face difficulties in swallowing pills and capsules, leading to delayed or non-compliance with medicinal or recreational product intake.
Innovation Solution
The development of gummy products with engineered dosage segmentation and precise mold design, incorporating tear-away features for easy separation into uniform doses, along with AI-driven production systems for consistent dosing and regulatory compliance.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of operation
If traditional solid oral dosage forms (pills and capsules) are used, then manufacturing precision and dosing consistency are maintained, but ease of operation and consumer compliance deteriorate due to swallowing difficulties
Solution Approach 1:
The patent transforms the physical form of the dosage from traditional solid pills/capsules into gummy candies with specific mechanical properties. The gummies are formulated to have a firm yet pliable texture that allows easy handling and consumption, particularly for individuals with swallowing difficulties. This parameter change in physical state and mechanical properties directly improves ease of operation while maintaining dosing reliability through precise formulation.
Solution Approach 2:
The gummy products are designed with engineered segmentation features including tear lines and break points that allow the product to be divided into precise dosage portions. This segmentation enables consumers to easily separate and consume specific doses without compromising the integrity of the remaining product, thereby improving both ease of operation and dosing compliance simultaneously.
2Ease of operation
If gummy products with engineered segmentation are created, then ease of operation improves through easy separation into doses, but device complexity increases due to specialized mold design requirements
Solution Approach 1:
The segmentation features such as tear lines and break points are pre-engineered into the gummy product during the molding process. This preliminary action of creating weak points and separation zones in advance allows consumers to easily divide the gummies into doses without requiring complex separation mechanisms or tools, thereby improving ease of operation while the mold complexity is managed through upfront design.
Solution Approach 2:
The mold design incorporates localized features such as specific cavity geometries, tear lines, and break point structures in targeted areas of the gummy product. Rather than making the entire mold complex, only specific local regions are designed with segmentation features, allowing easy separation where needed while maintaining simplicity in other areas of the molding process.
3Manufacturing precision
If AI-driven production systems are implemented, then manufacturing precision and dosing consistency improve, but device complexity and initial investment increase
Solution Approach 1:
The patent incorporates AI-driven systems that replace traditional mechanical dosing and quality control mechanisms with intelligent algorithms and automated sensing. This substitution enables precise control of ingredient mixing, dosing, and product formation while reducing the need for complex mechanical adjustment mechanisms, thereby improving manufacturing precision while managing device complexity through software-based solutions.
Data Source
AI summary
The embodiments disclose a method including mixing a plurality of ingredients into a gelling agent ingredient to create a gummy confection mixture, heating the gummy confection mixture ingredients gradually to dissolve the gelling agent ingredient and activate its gelling properties to predetermined temperatures, fabricating a mold with a plurality of flower-shaped recesses to receive a predetermined quantity of the heated gummy confection mixture, cooling the filled mold with the heated gummy confection mixture, using sensors to monitor cooling times, temperatures, and moisture levels of the plurality of mold filled flower-shaped recesses to determine a demolding extraction time of flower-shaped gummy confections and to prevent overheating and degradation of ingredients, applying exterior coatings to the flower-shaped gummy confections after demolding extraction to enhance flavor and texture to prevent sticking and improve shelf stability, and packaging the flower-shaped gummy confections to prevent contamination.


