Segmented Hat Panels with Rope Adjustment for Shock Absorption

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Solution Overview

Problem

Current children's hats lack safety and comfort features, often having simple structures that do not absorb shocks and tend to be removed by children, with few designs available in the market.

Innovation Solution

A hat composed of flexible panels connected by ropes, allowing assembly by parents and children, featuring a planar main part with a visor and peripheral panels that can be adjusted to fit the head, using soft materials like silicon rubber and foam to absorb shocks, and including a method for assembly and adjustment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a simple structure is used for children's hats, then the hat is easy to manufacture, but the hat lacks safety and comfort features and children tend to remove it

Engineering Contradiction:
Improveease of manufactureVSAvoidsafety and comfort
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The hat is divided into multiple detachable panels connected by ropes, allowing the hat to be assembled and disassembled. This segmentation enables the hat to provide enhanced safety features (secure fitting, shock absorption) while maintaining ease of manufacture through modular construction

Inventive Principle:
Principle #1Segmentation

2Reliability

If shock absorption material is added to the hat, then safety is improved, but the hat structure becomes more complex

Engineering Contradiction:
ImprovesafetyVSAvoidstructure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The shock absorption function is merged into the hat panels themselves by using soft materials like silicon rubber and foam rubber as the primary construction material. This integration provides safety without requiring separate shock absorption components, thus avoiding increased structural complexity

Inventive Principle:
Principle #5Merging (Combining)

3Reliability

If adjustable fitting is implemented, then comfort and security are improved, but the assembly process becomes more complex

Engineering Contradiction:
Improvecomfort and securityVSAvoidassembly complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The hat employs dynamic adjustment mechanisms where ropes can be easily tied and untied to adjust the fit. The flexible panels and adjustable rope connections allow the hat to adapt to different head sizes and shapes, providing comfort and security while maintaining simple assembly through basic tying operations

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The hat provides enhanced safety and comfort through adjustable fitting, shock absorption, and fun assembly, ensuring the hat remains securely on the child's head while allowing for easy disassembly and storage.

Implementation Method 1

made of soft material such as silicon rubber and foam rubber to absorb shocks

Methodology Applied
Scientific EffectShock absorption: Damping

Data Source

PatentUS11259585B2Hat with flexible panels
Publication Date: 2022.03.01 YEH CHING HSIU
  • US11259585B2 patent drawing
  • US11259585B2 patent drawing
  • US11259585B2 patent drawing

AI summary

A hat includes a main part which includes a visor, a peripheral portion and multiple panels formed thereto. The panels extend from the peripheral portion. A protrusion protrudes from the visor and contacts the outside of the peripheral portion. Multiple first holes are respectively defined through each of two lateral sides of each panel, the bottom side of the peripheral portion and the inner side of the visor. Multiple ropes extend through the first holes to connect the panels, the peripheral portion and the visor to form the hat.