Segmented Heat Transfer Contact Component for Fluid Flow Management

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Solution Overview

Problem

The heat transfer efficiency of existing heat transfer devices is compromised due to insufficient pressure causing inadequate fluid flow in the condensing portion, leading to reduced heat transfer, or excessive pressure resulting in reduced contact area and inefficient heat transfer.

Innovation Solution

A heat transfer device with a sealed bag and a contact component featuring a first and second contact portion separated by a spacer, allowing the side edge of the bag to expand and contact the component, adjusting pressure to ensure efficient fluid movement and heat transfer, while preventing excessive pressure and maintaining contact area.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If the pressure to press the condensing portion against the heat receiving member is excessively large, then the contact area between the condensing portion and heat receiving member is improved, but the working fluid flow into the inner area of the condensing portion is insufficient

Engineering Contradiction:
Improvecontact areaVSAvoidworking fluid flow
Core Design Contradiction:
Area of stationary objectVSQuantity of substance

Solution Approach 1:

The contact component is segmented into a first contact portion and a second contact portion separated by a spacer. This segmentation creates multiple contact points that distribute the pressing force, allowing sufficient pressure for heat transfer while maintaining space for working fluid flow between the segmented contact portions.

Inventive Principle:
Principle #1Segmentation

2Quantity of substance

If the pressure to press the condensing portion against the heat receiving member is not sufficient, then the working fluid can flow into the condensing portion, but the airtight enclosure expands resulting in a decrease of contact area

Engineering Contradiction:
Improveworking fluid flowVSAvoidcontact area
Core Design Contradiction:
Quantity of substanceVSArea of stationary object

Solution Approach 1:

By segmenting the contact component into multiple contact portions, the pressing force is distributed across multiple points rather than concentrated in one area. This allows the enclosure to expand slightly without losing overall contact area, as other segmented contact portions maintain contact with the heat receiving member.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The spacer introduces a spatial dimension between the first and second contact portions, creating a three-dimensional contact structure. This dimensional arrangement allows the enclosure to expand in certain directions while maintaining contact through the distributed contact portions in other dimensions.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Productivity

If the pressure to press the condensing portion against the heat receiving member is optimized, then heat transfer efficiency is improved, but the structure becomes more complex

Engineering Contradiction:
Improveheat transfer efficiencyVSAvoidstructure
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The contact component is divided into a first contact portion, a second contact portion, and a spacer connecting them. This segmentation allows each component to be simple in structure while collectively achieving the optimized pressure distribution needed for high heat transfer efficiency.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The contact component with its segmented structure serves multiple functions simultaneously: it provides distributed contact pressure for heat transfer, maintains spacing for working fluid flow, and accommodates enclosure expansion. This multi-functionality achieves optimized heat transfer without proportionally increasing structural complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances heat transfer efficiency by allowing sufficient space for gas phase fluid movement and maintaining contact, even during expansion, thereby improving the overall performance of the heat transfer device.

Implementation Method 1

The working fluid that has received the heat is vaporized. As a result, the working fluid changes its phase to a gas phase. At this time, the working fluid absorbs heat of vaporization.

Methodology Applied
Scientific EffectHeat of vaporization: Latent Heat

Implementation Method 2

The vaporized working fluid in the gas phase is condensed in the condensing portion. In the vaporizing portion, the working fluid releases the heat of vaporization absorbed during the vaporization.

Methodology Applied
Scientific EffectCondensation: Condensation

Data Source

PatentUS11329333B2Heat transfer device, heat transfer system, and energy storage module
Publication Date: 2022.05.10 AUTONETWORKS TECH LTD
  • US11329333B2 patent drawing
  • US11329333B2 patent drawing
  • US11329333B2 patent drawing

AI summary

The heat transfer device includes a sealed bag, a working fluid, and a contact component. The working fluid is enclosed in the bag. The contact component includes a first contact portion and a second contact portion that are separated from each other via a spacer. A left edge portion of the bag is disposed between the first contact portion and the second contact portion. The left edge portion contacts the first contact portion and the second contact portion when the bag expands due to vaporization of the working fluid.