Segmented Housing Airflow Channels for Aerosol Delivery

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Solution Overview

Problem

Existing non-combustible aerosol delivery systems face challenges in efficiently producing aerosols with optimal particle size and quantity, storage of aerosolizable materials, and manufacturing efficiency, while also requiring robustness for multiple uses.

Innovation Solution

The design incorporates a non-combustible aerosol provision system with a housing structure featuring discrete airflow channels between outer and inner housings, an aerosol generating chamber, and a power source with a control unit, allowing for modular configuration and efficient aerosol production, storage, and manufacturing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If discrete airflow channels are provided between inner and outer housings, then aerosol production efficiency is improved and delivery is enhanced, but device complexity increases

Engineering Contradiction:
Improveaerosol production efficiencyVSAvoidhousing structure complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The housing is segmented into multiple discrete airflow channels between the inner and outer housings, allowing aerosol to flow through separate defined paths. This segmentation improves aerosol production efficiency by ensuring controlled and efficient aerosol delivery while maintaining a relatively simple overall housing structure that can be manufactured as separate components.

Inventive Principle:
Principle #1Segmentation

2Reliability

If multiple discrete airflow channels are implemented, then aerosol delivery reliability is improved, but manufacturing complexity increases

Engineering Contradiction:
Improveaerosol delivery reliabilityVSAvoidmanufacturing complexity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The housing structure is divided into separable inner and outer housing components with discrete airflow channels defined between them. This allows each component to be manufactured independently using standard manufacturing processes, improving reliability through consistent aerosol delivery paths while avoiding the complexity of integrating multiple channels into a single monolithic structure.

Inventive Principle:
Principle #1Segmentation

3Quantity of substance

If inner housing defines storage area for aerosol forming material, then material storage capability is improved, but device complexity increases

Engineering Contradiction:
Improveaerosol forming material storage capacityVSAvoidhousing structure complexity
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The inner housing is nested within the outer housing, with the inner housing defining a storage area for aerosol forming material. This nested configuration provides dedicated material storage capacity while maintaining a compact overall device structure. The simplicity of using nested housing components avoids the complexity of separate storage mechanisms.

Inventive Principle:
Principle #7Nested doll (Nesting)

Data Source

PatentUS20240180253A1Delivery system
Publication Date: 2024.06.06 BRITISH AMERICAN TOBACCO (INVESTMENTS) LTD
  • US20240180253A1 patent drawing
  • US20240180253A1 patent drawing
  • US20240180253A1 patent drawing

AI summary

An article for use as part of a non-combustible aerosol provision system, the article including a housing and a substantially planar aerosol generating component, wherein the housing includes a plurality of air inlets disposed within a first plane at a first end, wherein the aerosol generating component forms a second plane, wherein the plurality of inlets are entirely within the perimeter defined by the aerosol generating component when viewed along an axis perpendicular to the first plane.