Segmented Well Plate Incubator Lid for Robotic Access
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Solution Overview
Problem
Existing incubators face challenges in maintaining the internal environment while allowing easy access for robotic arms or import/export tips, leading to contamination and decreased biological viability of materials.
Innovation Solution
The development of an incubator with a plurality of openings that provide access to wells in a cell culture plate, equipped with a sealing element that can move between closed and open positions to maintain the internal environment and allow access.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of operation
If the incubator lid is opened for access, then the robotic arm can reach the cell culture plate, but contaminants are introduced and the internal environment is disrupted
Solution Approach 1:
The lid is segmented into multiple sections with individual openings that can be independently opened or closed. This allows selective access to specific wells while maintaining the sealed state of other sections, enabling robotic access without fully opening the lid and thus preventing contamination of the entire internal environment.
Solution Approach 2:
Different portions of the lid have different states - some areas are open for robotic access while other areas remain sealed to maintain the controlled internal environment. This local differentiation allows simultaneous achievement of access and contamination prevention.
2Extent of automation
If a robotic arm is used to access the incubator, then automation is improved, but the complexity of movement required to open and access the interior increases
Solution Approach 1:
The lid opening mechanism is segmented into simple, discrete movements for each lid section rather than requiring complex coordinated movements. This simplifies the robotic arm's task from manipulating a complex lid assembly to simply opening or closing individual segmented sections.
Solution Approach 2:
Instead of having the robotic arm perform complex movements to open the lid and then access the plate, the lid is designed to be easily opened/closed while the robotic arm performs simple vertical insertion movements. The complexity is inverted from the arm's movement to the lid's structure.
3Ease of operation
If the lid is opened repeatedly, then access to the cell culture plate is improved, but the biological viability of materials is adversely affected
Solution Approach 1:
The lid is divided into segments that can be opened independently. This allows repeated access operations to be performed on only the necessary segments while other segments remain closed, minimizing the frequency and extent of environmental exposure and thus protecting biological viability.
Solution Approach 2:
Only the minimal necessary portion of the lid is opened for each access operation rather than opening the entire lid. This partial action reduces the impact on the internal environment while still providing sufficient access for the robotic arm to perform its function.
4Ease of operation
If a larger incubator environment is created to house both the robotic arm and incubator, then access is improved, but the complexity and costs of the system greatly increase
Solution Approach 1:
The incubator system is segmented into a compact incubator unit and a separate robotic access unit. The segmented lid design allows the robotic arm to access the incubator through controlled openings without requiring a larger integrated environment, thus maintaining system compactness while enabling automation.
Solution Approach 2:
The segmented lid acts as an intermediary mechanism that enables communication between the robotic arm (external system) and the cell culture plate (internal environment) without requiring physical integration of the robotic arm into the incubator housing. This avoids the need for a larger combined system.
Data Source
AI summary
Incubators including an enclosure with an internal chamber configured to support a cell culture plate comprising a plurality of wells are disclosed. The enclosure includes a plurality of openings configured to allow access to the wells. The incubators include a sealing element configured to seal the plurality of openings in the enclosure. The sealing element comprises a plurality of openings corresponding to at least a subset of the plurality of openings in the enclosure. Access to the internal chamber can be provided by aligning the plurality of openings in the sealing element with the plurality of openings in the enclosure. Methods for using the incubators are also provided.


