Segmented Ink Layer for Flexible Display Stress Management
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Solution Overview
Problem
Flexible display panels face issues such as layer separation, cracks, and disconnection when deformed, affecting their normal operation and lifespan due to stress and bending.
Innovation Solution
A display panel structure comprising a substrate, array layer, display layer, encapsulation layer, and an ink layer with non-closed patterns in the non-display area, formed by silk printing, which helps in stress distribution and light shielding, preventing light leakage and enhancing durability.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of operation
If a flexible display panel is made deformable and bendable, then convenience of carrying and portability are improved, but layer separation, cracks, and disconnection occur causing reduced reliability and service life
Solution Approach 1:
The ink layer is divided into multiple separate layers (first ink layer, second ink layer, third ink layer) positioned at different heights and locations. This segmentation allows each layer to independently manage stress during bending, preventing the formation of continuous crack paths that would compromise reliability while maintaining flexibility for portable applications.
2Object-affected harmful factors
If the ink layer is formed as a closed pattern to shield light effectively, then light leakage is prevented, but stress concentration occurs during bending reducing durability
Solution Approach 1:
The ink layer is segmented into multiple discontinuous layers instead of a single closed pattern. The first ink layer forms a first closed pattern, the second ink layer forms a second closed pattern at a different height, and the third ink layer forms a third closed pattern. This vertical segmentation maintains light shielding effectiveness while distributing stress across multiple separated structures, preventing stress concentration during bending.
Solution Approach 2:
The solution transitions from a two-dimensional closed pattern to a three-dimensional multi-layer structure. By adding the vertical dimension with ink layers at different heights (first, second, and third ink layers), the patent achieves both light shielding and stress distribution simultaneously, as each layer can independently handle mechanical stress while collectively providing optical shielding.
3Ease of manufacture
If a continuous ink layer is used to provide uniform protection, then manufacturing is simplified, but stress distribution during bending is poor causing cracks and disconnection
Solution Approach 1:
The ink layer is segmented into multiple separate layers (first, second, and third ink layers) positioned at different heights and locations within the non-display area. This segmentation allows each layer to independently manage stress during bending, preventing the formation of continuous crack paths that would compromise reliability while maintaining flexibility for portable applications.
Solution Approach 2:
The patent employs a composite structure with multiple ink layers made of different materials or with different properties. The first ink layer, second ink layer, and third ink layer can be composed of different materials that provide complementary functions, creating a composite system that simultaneously achieves stress distribution, light shielding, and manufacturing feasibility.
Data Source
AI summary
A display panel, a display device and a manufacturing method of the display panel are provided. The display panel has a display area and a non-display area surrounding the display area and includes a substrate, an array layer, a display layer, and an encapsulation layer that are arranged sequentially, and an ink layer located in the non-display area and surrounding the display area. The ink layer includes a first ink layer and a second ink layer that are located in different layers. Each of an orthographic projection of the first ink layer on the substrate and an orthographic projection of the second ink layer on the substrate is a non-closed pattern surrounding the display area.


