Segmented Intake Port Design for Large Engine Combustion

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Solution Overview

Problem

In large-sized engines, the swirl direction flow of intake air hinders instantaneous combustion of atomized fuel particles due to ultrahigh-pressure injection systems, leading to reduced combustion efficiency.

Innovation Solution

The intake port design includes a short port with a main extension, inclined, and vertical portions, and a long port with auxiliary extensions and vertical portions, optimizing the intake air flow to reduce swirl direction flow by controlling port angles, area ratios, and height, thereby inhibiting swirl flow generation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stress or pressure

If ultrahigh-pressure injection system is applied to improve fuel atomization, then fuel injection pressure is increased, but intake air generates harmful swirl flow that hinders instantaneous combustion

Engineering Contradiction:
Improvefuel injection pressureVSAvoidswirl flow
Core Design Contradiction:
Stress or pressureVSObject-generated harmful factors

Solution Approach 1:

The intake port is divided into multiple separate ports (first intake port, second intake port, third intake port, fourth intake port) instead of a single large port. Each port has its own outlet positioned at different locations and orientations around the cylinder, which segments the airflow paths and prevents the formation of a single large-scale swirl flow while still delivering sufficient total airflow to support high-pressure fuel injection

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Each intake port outlet is designed with specific local characteristics including different positions (first, second, third, fourth outlets), different orientations (inclined portions at various angles), and different vertical positions relative to the cylinder. This local differentiation in port qualities allows each port to deliver air in a controlled manner that collectively reduces harmful swirl while maintaining overall combustion efficiency

Inventive Principle:
Principle #3Local quality

2Quantity of substance

If large-sized engine is developed with diameter of 100 mm or more, then engine displacement is increased, but swirl flow hinders instantaneous combustion of atomized fuel particles

Engineering Contradiction:
Improvecylinder displacementVSAvoidcombustion efficiency
Core Design Contradiction:
Quantity of substanceVSProductivity

Solution Approach 1:

For large-sized engines with cylinder diameters of 100 mm or more, the intake system is segmented into multiple ports rather than using a single large port. This segmentation controls the airflow patterns in each port to minimize swirl generation, enabling instantaneous combustion of fuel particles while maintaining the large displacement required for high productivity

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Instead of allowing a single large intake port to create strong swirl flow (conventional approach), the invention inverts the approach by using multiple smaller ports with outlets oriented in different directions. This inverted strategy prevents swirl formation while still delivering the total airflow needed for large engine displacement, thereby improving combustion efficiency and productivity

Inventive Principle:
Principle #13The other way round (Inversion)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design effectively reduces swirl direction flow, improving combustion efficiency and fuel economy by about 0.2% through enhanced intake flow coefficients and minimizing swirl components.

Implementation Method 1

an intake port capable of reducing a swirl direction flow of intake air introduced into a cylinder

Methodology Applied
Scientific EffectFluid flow control:

Data Source

PatentUS10605211B2Intake port
Publication Date: 2020.03.31 HYUNDAI MOTOR CO LTD
  • US10605211B2 patent drawing
  • US10605211B2 patent drawing
  • US10605211B2 patent drawing

AI summary

An intake port may include a short port and a long port. The short port may include a main extension portion extending from an intake air inlet; a main inclined portion inclined at a predetermined angle from the main extension portion toward a center of a cylinder; a main vertical portion bending downward toward the cylinder from the main inclined portion; and a main intake air outlet formed at an end portion of the main vertical portion. The long port may include an auxiliary extension portion extending from the main extension portion; an auxiliary inclined portion which is inclined at a predetermined angle from the auxiliary extension portion toward the center of the cylinder and inclined at a predetermined angle downward toward the cylinder; an auxiliary vertical portion bending downward from the auxiliary inclined portion; and an auxiliary intake air outlet at an end portion of the auxiliary vertical portion.