Segmented Irrigated Ablation Electrode Temperature Control

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Solution Overview

Problem

Current open irrigated ablation catheters face challenges in accurately monitoring and controlling electrode temperature during RF ablation procedures due to the direct flow of cooling fluid, which can lead to unwanted tissue damage and blood coagulation.

Innovation Solution

The design incorporates a multiple piece irrigated ablation electrode assembly with a proximal member and a distal member, where the fluid flow is directed at an angle to separate the cooling irrigation fluid from the electrode and temperature sensing mechanisms, using materials with varying thermal conductivities to minimize heat transfer and prevent coagulation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If cooling fluid is delivered directly through open orifices on the electrode to irrigate target areas, then blood coagulation and tissue damage are reduced, but accurate temperature monitoring and control of the ablation assembly becomes difficult

Engineering Contradiction:
Improveblood coagulation and tissue damageVSAvoidtemperature monitoring accuracy
Core Design Contradiction:
Object-affected harmful factorsVSMeasurement precision

Solution Approach 1:

The electrode assembly is divided into multiple segments: a distal electrode portion with irrigation orifices and a proximal electrode portion with temperature sensors. This segmentation allows the cooling fluid to be delivered at the distal end while temperature monitoring occurs at the proximal end, preventing direct interference between the two functions and enabling accurate temperature measurement without compromising irrigation effectiveness.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A thermal barrier or insulating layer is introduced between the cooling fluid delivery system and the temperature sensing mechanisms. This intermediary prevents the cold irrigation fluid from directly cooling the temperature sensors, allowing the sensors to accurately measure the temperature of the ablation electrode itself rather than being influenced by the cooling fluid temperature.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Object-affected harmful factors

If the distal tip temperature is lowered by direct saline flow through the distal electrode, then tissue damage and blood coagulation are minimized, but the ability to monitor and control the ablative process temperature is rendered difficult

Engineering Contradiction:
Improvetissue damageVSAvoidtemperature control capability
Core Design Contradiction:
Object-affected harmful factorsVSTemperature

Solution Approach 1:

The electrode is segmented into a distal irrigation portion and a proximal sensing portion. The distal portion delivers cooling saline through orifices to protect tissue, while the proximal portion contains temperature sensors that monitor the ablation temperature. This spatial separation enables simultaneous tissue protection and accurate temperature control.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The solution moves the temperature sensing function from the distal tip (one-dimensional location) to the proximal shaft (another dimension along the electrode length). This dimensional relocation allows temperature monitoring at a location not directly exposed to cooling fluid, while still maintaining control over the ablation process at the distal tip.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Measurement precision

If irrigation channels are insulated from the ablation electrode, then temperature monitoring accuracy is improved, but the complexity of the device increases

Engineering Contradiction:
Improvetemperature measurement accuracyVSAvoiddevice structural complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The insulation for the irrigation channels is integrated into the electrode structure itself rather than being a separate component. The electrode wall material serves dual purposes: conducting RF energy for ablation and providing thermal insulation for the internal irrigation channels. This merging reduces component count and simplifies manufacturing while maintaining temperature measurement accuracy.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The electrode structure is designed to perform multiple functions simultaneously: it conducts RF energy for ablation, delivers cooling fluid through internal channels, and provides thermal insulation to protect temperature sensors. This multi-functionality reduces the need for separate insulation components and simplifies the overall device architecture.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration allows for improved temperature control and monitoring, reducing tissue damage and blood coagulation while enabling effective irrigation of target areas during ablation procedures.

Implementation Method 1

The at least one passageway of the proximal member is configured to direct a fluid flow through the outlet toward a region adjacent the intersection

Methodology Applied
Scientific EffectFluid flow:

Implementation Method 2

An insulative lining may be provided within the distal member and surrounding the distal flow path

Methodology Applied
Scientific EffectThermal insulation: Thermal Insulation

Data Source

PatentUS8128621B2Irrigated ablation electrode assembly and method for control of temperature
Publication Date: 2012.03.06 ST JUDE MEDICAL ATRIAL FIBRILLATION DIVISION INC
  • US8128621B2 patent drawing
  • US8128621B2 patent drawing
  • US8128621B2 patent drawing

AI summary

Embodiments of the present invention provide an irrigated catheter having irrigation fluid directed at target areas where coagulation is more likely to occur so as to minimize blood coagulation and the associated problems. In one embodiment, an irrigated ablation electrode assembly for use with an irrigated catheter device comprises a proximal member having at least one passageway for a fluid with an outlet disposed at an external surface of the proximal member; and a distal member connected with the proximal member and having an external surface. The distal member includes an electrode. The external surface of the proximal member and the external surface of the distal member meet at an intersection. The at least one passageway of the proximal member is configured to direct a fluid flow through the outlet toward a region adjacent the intersection.