Segmented Joint Limb Wound Dressing with Hinge

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Solution Overview

Problem

Standard wound dressings fail to effectively manage wounds on jointed limbs due to their planar design, leading to inadequate absorption of exudate, compromised sterility, and increased trauma during application and removal, particularly for highly exuding wounds like leg ulcers.

Innovation Solution

A non-adhesive absorbent wound dressing with a porous contact sheet and liquid-impermeable backing sheet, divided into pockets containing superabsorbent material, designed to conform to jointed limbs with a hinge portion allowing flexibility and improved absorption capacity, reducing the need for frequent dressing changes and minimizing trauma.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If standard planar wound dressings are used, then they are simple to manufacture and apply, but they fail to conform to jointed limbs and maintain effective absorption

Engineering Contradiction:
Improveconformability to jointed limbsVSAvoiddressing structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The dressing is divided into multiple planar portions that can be independently positioned and secured around jointed limbs. Each portion contains absorbent material and can be separately attached, allowing the dressing to conform to complex body contours while maintaining manufacturing simplicity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention transitions from a single three-dimensional contoured dressing to multiple two-dimensional planar portions that wrap around the limb. This dimensional simplification maintains conformability while enabling sterile packaging and straightforward application.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Adaptability or versatility

If standard dressings are cut or folded to cover jointed limbs, then coverage is improved, but sterility is compromised due to handling

Engineering Contradiction:
Improvecoverage of irregular woundsVSAvoidsterility
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The dressing comprises multiple separate planar portions, each independently packaged in sterile condition. This segmentation allows each portion to be applied without compromising the sterility of other portions, eliminating the need for pre-application cutting or folding.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The dressing portions are pre-configured in their final operational arrangement within the sterile package. The practitioner simply applies the pre-arranged portions without manipulation, ensuring sterility is maintained throughout the application process.

Inventive Principle:
Principle #10Preliminary action

3Reliability

If adhesive dressings are used to secure the dressing, then retention is improved, but wound trauma increases during removal

Engineering Contradiction:
Improvedressing retentionVSAvoidwound trauma
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The dressing uses multiple separate planar portions that can be secured with minimal adhesive or alternative fixation methods. Each portion independently secures the dressing system, reducing the total adhesive contact area and subsequent trauma during removal.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention extracts the adhesive function from being the primary retention mechanism. Alternative retention methods such as mechanical interlocking or minimal peripheral adhesion are used, reducing direct adhesive contact with the wound bed and minimizing removal trauma.

Inventive Principle:
Principle #2Taking out (Extraction)

4Quantity of substance

If absorbent material is placed in a single layer, then manufacturing is simple, but absorption capacity is insufficient for highly exuding wounds

Engineering Contradiction:
Improveabsorption capacityVSAvoiddressing structure
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The absorbent material is distributed across multiple planar portions rather than concentrated in a single thick layer. This segmented distribution increases total absorption capacity while maintaining a simple planar structure for each portion that is easy to manufacture.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Multiple planar portions containing absorbent material are combined in a dressing system that functions as a unified absorption platform. The cumulative absorption capacity of all portions provides high exudate management without requiring complex single-structure designs.

Inventive Principle:
Principle #5Merging (Combining)

5Area of stationary object

If the dressing is made large to cover extensive wounds, then coverage is improved, but absorbent material slumps to the bottom when upright

Engineering Contradiction:
Improvewound coverage areaVSAvoidabsorbent material position
Core Design Contradiction:
Area of stationary objectVSStability of the object's composition

Solution Approach 1:

The large dressing area is divided into multiple separate planar portions, each with its own absorbent material. This segmentation prevents the absorbent material from slumping by confining it within discrete portions that maintain their structural integrity when the dressing is applied upright to the lower limb.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The dressing transitions from a single large vertical structure prone to slumping to multiple horizontal planar portions wrapped around the limb. This dimensional reconfiguration distributes the absorbent material across multiple stable platforms that resist gravity-induced slumping.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The dressing provides secure, sterile coverage that maintains absorption capacity, reduces dressing changes, prevents maceration, and enhances patient mobility and comfort by allowing the dressing to flex with the joint, improving blood circulation and wound healing.

Implementation Method 1

a porous wound contact sheet and a substantially liquid-impermeable backing sheet, the wound contact sheet and the backing sheet being bonded together

Methodology Applied
Scientific EffectCapillary action: Capillary Action

Implementation Method 2

the pockets containing absorbent material

Methodology Applied
Scientific EffectAdsorption: Adsorption

Data Source

PatentUS11452642B2Absorbent wound dressing for wrapping around jointed limbs
Publication Date: 2022.09.27 BRIGHTWAKE
  • US11452642B2 patent drawing

AI summary

A non-adhesive absorbent wound dressing (10) is suitable for application about a jointed limb. The wound dressing (10) has a first portion (20) adapted to conform to and wrap around an upper part of the limb, a second portion (30) adapted to conform to and wrap around a lower part of the limb, and a hinge portion (40) between said first portion (20) and said second portion (30), said hinge portion (40) in use lying adjacent to the joint of the limb. The wound dressing (10) also comprises a porous wound contact sheet (80) and a substantially liquid-impermeable backing sheet (90), the wound contact sheet (80) and the backing sheet (90) being bounded (50) together at their periphery and along lines that define a plurality of pockets (60) in both the first portion (20) and the second portion (30), the pockets (60) containing absorbent material (70).