Segmented Joint Surface Replacement with Spherical Fixation

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Solution Overview

Problem

Existing joint replacement devices often suffer from breakage, bulk, excessive weight, and destructive lateral shearing forces leading to complete implant failure, and require modifications to the sub-chondral bone, use of materials like silicone, and cause detritic synovitis.

Innovation Solution

A joint surface replacement system with two implanted elements, each having a partially spherical member with integral screw means for solid fixation by compression press fit, eliminating lateral stress forces and providing full range of motion in three planes, formed from low-mass components to prevent breakage and bulk, and anchored firmly to bone.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional joint replacement devices are used, then joint surfaces can be replaced, but the devices suffer from breakage, bulk, excessive weight, and destructive lateral shearing forces leading to implant failure

Engineering Contradiction:
Improveimplant failure resistanceVSAvoiddevice weight
Core Design Contradiction:
ReliabilityVSWeight of moving object

Solution Approach 1:

The joint replacement device is divided into two separate components: a first component implanted in the first bone and a second component implanted in the second bone. Each component has a partially spherical member with articular surface, allowing independent optimization of each component's weight and structural integrity while maintaining reliable joint function

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Both components feature partially spherical members with articular surfaces that provide smooth, curved contact surfaces. This spherical geometry eliminates lateral shearing forces by distributing loads through the center of rotation, preventing the destructive lateral forces that cause conventional implant failure

Inventive Principle:
Principle #14Spheroidality (Curvature)

2Reliability

If conventional joint replacement devices are used, then joint surfaces can be replaced, but the devices suffer from breakage, bulk, and excessive weight

Engineering Contradiction:
Improveimplant durabilityVSAvoiddevice bulk
Core Design Contradiction:
ReliabilityVSVolume of moving object

Solution Approach 1:

By segmenting the device into two compact components implanted in separate bones, the overall bulk is reduced while maintaining structural integrity. Each component can be minimized in size since it only needs to provide articular surface coverage for its specific bone, eliminating the need for a single large bulky implant

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The partially spherical members provide efficient load-bearing geometry with minimal material volume. The curved articular surfaces achieve high structural strength-to-volume ratios, eliminating the bulk required by conventional flat or angular joint replacement designs

Inventive Principle:
Principle #14Spheroidality (Curvature)

3Reliability

If conventional joint replacement devices are used, then joint surfaces can be replaced, but destructive lateral shearing forces cause complete implant failure

Engineering Contradiction:
Improveimplant stabilityVSAvoidlateral shearing forces
Core Design Contradiction:
ReliabilityVSForce

Solution Approach 1:

The partially spherical members with articular surfaces create a ball-and-socket type joint geometry where loads are transmitted through the center of rotation. This spherical configuration eliminates lateral shearing forces by ensuring all forces pass through the rotational axis, preventing the destructive lateral forces that cause conventional implant failure

Inventive Principle:
Principle #14Spheroidality (Curvature)

Solution Approach 2:

Separating the joint replacement into two independently implanted components allows each to be optimally positioned and oriented in its respective bone. This segmentation enables precise alignment that eliminates misalignment-induced lateral shearing forces while maintaining implant stability

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system eliminates breakage, bulk, and excessive weight, providing a full range of motion and complete elimination of detritic synovitis, with solid fixation and reduced risk of implant failure, while being cost-effective and simple to install.

Implementation Method 1

solid fixation by compression press fit

Methodology Applied
Scientific EffectCompression: Compression

Implementation Method 2

compression press fit

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentUS12178451B2Joint surface replacement system
Publication Date: 2024.12.31 ACCUFIX SURGICAL INC
  • US12178451B2 patent drawing
  • US12178451B2 patent drawing
  • US12178451B2 patent drawing

AI summary

The present invention relates to an articular joint replacement system. The system has first and second components. Each component has a tapered head piece for covering the end of a bone and for acting as an articular surface, an integrally formed screw stem having a length sufficient to extend into the medullary canal, and inwardly angled bone grips affixed to the underside of the head piece to allow solid fixation to the bone by compression press fit. The head piece of the first component is provided with a shaped exterior surface which complements the shaped exterior surface of the head piece of the second component and which allows motion in three planes.