Segmented Laparoscopic Forceps with Enlarged Distal End

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Solution Overview

Problem

Conventional small-diameter forceps used in laparoscopic surgery often have insufficient strength due to their small size, limiting the type and size of tissue that can be gripped, and they require larger surgical wounds for insertion.

Innovation Solution

The design includes a tubular shaft with a larger diameter at the distal end for increased strength, a detachable handle system, and a joint portion with a smaller diameter, allowing the forceps to be inserted through a smaller port and expanded within the abdominal cavity, enabling gripping of various tissues without enlarging the surgical wound.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If small-diameter forceps are used to minimize surgical wound size, then the surgical wound size is reduced, but the strength and gripping capability of the forceps become insufficient

Engineering Contradiction:
Improvesurgical wound sizeVSAvoidgripping strength
Core Design Contradiction:
Area of stationary objectVSStrength

Solution Approach 1:

The forceps are divided into multiple components: a small-diameter shaft for insertion through the port, a distal end portion with enlarged diameter for strength, and a detachable handle. This segmentation allows each part to optimize its function - the shaft minimizes wound size while the distal end provides gripping strength.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The gripping portion is nested within or coupled to the distal end of the tubular shaft, allowing the gripping mechanism to be housed within the forceps structure while benefiting from the enlarged distal end diameter for enhanced strength and tissue accommodation.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Strength

If the distal end of the tubular shaft is enlarged to increase strength, then the gripping capability is improved, but the diameter for insertion through the port increases

Engineering Contradiction:
Improvedistal end strengthVSAvoidinsertion diameter
Core Design Contradiction:
StrengthVSArea of stationary object

Solution Approach 1:

The tubular shaft is segmented into a main body with small diameter for insertion and a distal end portion with enlarged diameter for strength. This allows the forceps to pass through the port in its smallest cross-section while providing adequate gripping strength at the working end.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The distal end portion of the tubular shaft has a locally enlarged diameter specifically where strength is needed for gripping, while the main body maintains a small diameter for port insertion. This localized quality change optimizes both insertion and gripping functions.

Inventive Principle:
Principle #3Local quality

3Ease of operation

If the handle is made detachable to facilitate insertion, then the insertion process is simplified, but the device complexity increases

Engineering Contradiction:
Improveinsertion easeVSAvoidhandle attachment mechanism
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The handle is segmented from the tubular shaft through a detachable connection mechanism. This allows the handle to be separated during insertion, simplifying the process, and then reattached at the distal end to provide leverage for gripping operations.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A fixing portion or coupling mechanism serves as an intermediary between the handle and the tubular shaft, enabling detachable connection. This intermediary component facilitates easy attachment and detachment while maintaining structural integrity during use.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS10188415B2Forceps and forceps unit
Publication Date: 2019.01.29 HIRATA PRECISIONS
  • US10188415B2 patent drawing
  • US10188415B2 patent drawing
  • US10188415B2 patent drawing

AI summary

Forceps include a tubular shaft, an inserted member, a gripping portion, a handle, and a fixing portion. The inserted member is a rod-like member that is inserted inside the tubular shaft and is movable in an axial direction inside the tubular shaft. The gripping portion is provided at a distal end of the inserted member and is coupled to a distal end of the tubular shaft. The handle is coupled to a terminal end of the inserted member. The fixing portion detachably fixes the handle to the tubular shaft in a state where the handle is coupled to the inserted member. The distal end of the tubular shaft has a larger diameter than the diameter of a main body of the tubular shaft. A joint portion, having a smaller diameter than the diameter of the main body of the tubular shaft, is formed at the terminal end of the inserted member. The handle is provided with a joint receptacle that houses the joint portion and is advanced and retracted by manipulation of the handle.