Segmented Load Carrier for Sequential Goods Removal
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Solution Overview
Problem
Existing methods for moving goods in automated storage facilities are inefficient due to the simultaneous removal of all goods from a load carrier, which often results in the need for multiple load carriers and downstream caching units to achieve the desired sequence for packing.
Innovation Solution
A method where a load carrier is moved to a first loading position, allowing a first good to be removed, and then either returned to the storage facility with a second good or moved to a second removal position for sequential removal of goods, thereby reducing the need for multiple load carriers and downstream units.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Productivity
If all goods on a load carrier are removed simultaneously using a pusher, then the removal process is simple and fast, but the desired sequence for packing layout cannot be achieved and multiple load carriers are required
Solution Approach 1:
The load carrier is segmented into multiple removal positions along the conveying direction, where each position can selectively remove specific goods. This allows sequential removal of goods in the desired packing sequence while using a single load carrier, eliminating the need for multiple load carriers and downstream caching units.
Solution Approach 2:
The invention introduces a new dimension by providing multiple removal positions along the conveying direction of the load carrier. Instead of removing all goods simultaneously at one position, goods are removed at different positions along the conveyance path, enabling sequential extraction in the desired sequence.
2Ease of operation
If multiple load carriers are used to convey goods in sequence to the orientation section, then the desired packing sequence can be achieved, but the number of load carriers and downstream caching units increases
Solution Approach 1:
The load carrier is segmented into multiple removal positions along the conveying direction, where each position can selectively remove specific goods. This allows sequential removal of goods in the desired packing sequence while using a single load carrier, eliminating the need for multiple load carriers and downstream caching units.
Solution Approach 2:
A single load carrier is designed to perform multiple functions by providing multiple removal positions, allowing it to sequentially remove different goods in the desired packing sequence. This multi-functional design replaces the need for multiple specialized load carriers and downstream caching units.
3Ease of operation
If goods are removed from the load carrier at multiple separate removal positions, then the desired sequence for packing layout can be achieved, but the process complexity increases
Solution Approach 1:
The load carrier continuously conveys goods through multiple removal positions in sequence, maintaining continuous productive action. Goods are removed at different positions along the conveyance path without interruption, achieving the desired packing sequence while maintaining high removal efficiency through continuous processing.
Data Source
AI summary
Method and device for moving goods, e.g., in an automated storage facility, where goods are moved onto a load carrier or tray, which are then moved over a conveyor section, and thereafter moved from/pushed off the load carrier by a pusher. The load carrier is moved to a first removal position, at which a first good is pushed off, after which the load carrier is moved either together with a second good back into the storage facility and the second good is moved from the load carrier at a later point in time, or to a second removal position at which the second good is moved from the load carrier. Device for the targeted movement of goods including a conveyor section on which load carriers are moved. At least one unit, e.g., a pusher, moves/pushes off goods from the load carrier transversely to the conveying direction of the conveyor section.