Segmented Manhole Assembly for Compact Transport and Fast Installation

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Solution Overview

Problem

Existing monolithic manholes are inefficient for storage and transportation due to their large size, requiring significant space and incurring high transportation costs, and they lack efficient assembly methods on-site.

Innovation Solution

The manhole assembly is composed of interconnected longitudinal and ring segments with features like dowel pins, dowel holes, clip bosses, hinges, and gaskets, allowing for compact storage and easy assembly on-site, with options for connection via clips, hinge pins, living hinges, and welding.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If monolithic manhole design is used, then durability is improved, but storage and transportation efficiency deteriorates

Engineering Contradiction:
ImprovedurabilityVSAvoidstorage space
Core Design Contradiction:
ReliabilityVSVolume of moving object

Solution Approach 1:

The manhole is divided into multiple longitudinal segments that can be separately manufactured and transported. Each segment contains connection features (dowel pins, dowel holes, clip bosses) that enable assembly into a complete manhole structure, resolving the contradiction between durability and storage efficiency.

Inventive Principle:
Principle #1Segmentation

2Reliability

If monolithic manhole design is used, then durability is improved, but transportation cost increases

Engineering Contradiction:
ImprovedurabilityVSAvoidtransportation cost
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

By segmenting the manhole into multiple transportable pieces, the invention reduces the volume and weight that must be transported for each individual component, thereby lowering transportation costs while maintaining the durability of the assembled structure.

Inventive Principle:
Principle #1Segmentation

3Ease of operation

If monolithic manhole design is used, then ease of installation is improved, but storage efficiency deteriorates

Engineering Contradiction:
Improveease of installationVSAvoidstorage space
Core Design Contradiction:
Ease of operationVSVolume of moving object

Solution Approach 1:

The manhole is segmented into modular sections with standardized connection features, allowing efficient stacking during storage while enabling straightforward assembly on-site through the connection of pre-fabricated segments.

Inventive Principle:
Principle #1Segmentation

4Volume of moving object

If segmented manhole design is used, then storage efficiency is improved, but assembly complexity increases

Engineering Contradiction:
Improvestorage spaceVSAvoidassembly complexity
Core Design Contradiction:
Volume of moving objectVSDevice complexity

Solution Approach 1:

The segmentation is designed with standardized connection features (dowel pins, dowel holes, clip bosses) that simplify the assembly process. The modular design allows segments to be easily connected using straightforward mechanical fastening methods, reducing overall assembly complexity despite the segmented structure.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS20250257545A1Manhole construction
Publication Date: 2025.08.14 ADVANCED DRAINAGE SYSTEMS INC
  • US20250257545A1 patent drawing
  • US20250257545A1 patent drawing
  • US20250257545A1 patent drawing

AI summary

A manhole assembly comprising a plurality of interconnected longitudinal manhole segments is provided. In an embodiment, the plurality of interconnected longitudinal manhole segments may comprise a first edge comprising a plurality of dowel pins, a second edge comprising a plurality of dowel holes, a curved wall extending between the first edge and the second edge, and a plurality of clip bosses extending periodically along the first edge and the second edge. In another embodiment, the plurality of interconnected longitudinal manhole segments may comprise a plurality of hinges extending periodically along the first edge and the second edge.