Segmented Supply Chain Model Parameter Updating

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Solution Overview

Problem

Complex analytical models used in managing and analyzing segmented manufacturing or supply chain processes are difficult to update and maintain due to their intricate nature, leading to inefficiencies in predicting and reporting key metrics across dynamic supply chain sections.

Innovation Solution

A method and system for automatically updating complex analytical models by acquiring actual observed values, comparing predicted and actual values, determining performance scores, statistically adjusting parameters, and updating the models when performance is unacceptable, allowing for continuous adaptation to changes in supply chain dynamics.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If conventional methods are used to update complex analytical models, then model structure can be maintained, but updating efficiency and speed are severely limited

Engineering Contradiction:
Improvemodel updating efficiencyVSAvoidmodel complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent creates virtual copies of the complex analytical model parameters and structures within a computing environment, allowing updates to be performed on these digital representations rather than physical models. This enables rapid iteration and testing of model updates without affecting actual manufacturing processes, significantly improving updating efficiency while managing complexity through virtualization.

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The patent replaces manual, mechanical model updating processes with automated computational algorithms. Statistical software and computing systems automatically adjust model parameters based on observed data, eliminating the need for manual model restructuring and updating. This substitution of automated computational mechanisms for manual processes dramatically increases updating speed and efficiency.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Measurement precision

If detailed mathematical algorithms are linked to each segment, then predictive accuracy improves, but model management and updates become increasingly difficult

Engineering Contradiction:
Improvepredictive accuracyVSAvoidmodel management ease
Core Design Contradiction:
Measurement precisionVSEase of operation

Solution Approach 1:

The patent divides the complex analytical model into separate segment models, each handling specific portions of the supply chain or manufacturing process. This segmentation allows individual segments to be updated and managed independently, reducing the overall complexity of model management while maintaining detailed mathematical algorithms within each segment for high predictive accuracy.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent creates a universal framework and common interface that can accommodate multiple different mathematical algorithms across various segments. This universal structure allows the system to manage diverse complex algorithms through a single standardized management approach, improving ease of operation while preserving the predictive accuracy benefits of detailed mathematical modeling.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If models are updated frequently to reflect supply chain dynamics, then predictive accuracy improves, but computational resources and time requirements increase

Engineering Contradiction:
Improvepredictive reliabilityVSAvoidmodel updating time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent implements periodic updating of model parameters at predetermined intervals or when specific triggers are met, rather than continuous updating. This periodic action maintains predictive reliability by keeping models current with supply chain dynamics while significantly reducing the time and computational resources required compared to continuous updating approaches.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The patent updates only specific parameters that have changed or show significant deviations from expected values, rather than recalculating entire models. This selective parameter updating approach maintains predictive reliability by focusing computational efforts on the most relevant changes while minimizing overall updating time and resource consumption.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS8126767B1System and method for tuning a segmented model representating product flow through a supply chain or manufacturing process
Publication Date: 2012.02.28 TERADATA US INC
  • US8126767B1 patent drawing
  • US8126767B1 patent drawing
  • US8126767B1 patent drawing

AI summary

A method of systematically applying parameter evaluation techniques to large numbers of complex segmented models used for managing and analyzing a segmented manufacturing or supply chain process. These models include a plurality of segment models, each segment model representing a process segment within the segmented manufacturing or supply chain process and comprising a mathematical expression including at least one parameter. The method compares predicted values generated by a segment model with actual observed values to determining a score representative of the performance of the segment model. New parameters for the mathematical equation associated with the segment model are determined through statistical techniques when the model score indicates an unacceptable performance of the segment model. The segment models may be evaluated and updated in parallel and without manual intervention.