Segmented Monotonic DAC for Low-Cost Accurate Conversion

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Solution Overview

Problem

Existing digital-to-analog converters (DACs) face challenges in achieving monotonicity without the need for precisely matched components, which are expensive to manufacture, and often result in non-linear transfer characteristics due to statistical mismatches in element values.

Innovation Solution

A monotonic segmented digital-to-analog converter is designed using a unique decoding and current steering scheme that steers current through a network of transistors and switching elements, dividing the input binary word into most and least significant portions to ensure a monotonic transfer characteristic, reducing the number of required components and manufacturing costs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If binary-weighted DAC architecture is used, then conversion accuracy is improved, but manufacturing cost increases due to requirement for precisely matched components

Engineering Contradiction:
Improveconversion accuracyVSAvoidmanufacturing cost
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

The DAC is divided into two independent segments: a binary-weighted segment for MSBs and a segmented R-2R ladder network for LSBs. This segmentation allows each segment to use architecture optimized for its specific function, reducing overall manufacturing complexity while maintaining high conversion accuracy. The binary-weighted segment handles coarse conversion with fewer precise components, while the R-2R segment handles fine resolution with relaxed tolerance requirements.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different architectural approaches are applied to different bit ranges based on their specific requirements. The MSB portion uses binary-weighted architecture where precision is critical, while the LSB portion uses R-2R ladder network where component matching is more relaxed. This local optimization reduces overall manufacturing cost while maintaining high accuracy where needed.

Inventive Principle:
Principle #3Local quality

2Ease of manufacture

If component tolerance is relaxed, then manufacturing cost decreases, but transfer characteristic monotonicity deteriorates

Engineering Contradiction:
Improvemanufacturing costVSAvoidtransfer characteristic monotonicity
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The DAC output is segmented into MSB and LSB contributions that are summed at the output. The R-2R ladder segment is designed to provide monotonicity for the LSB portion independently, while the binary-weighted segment ensures monotonicity for MSBs. This segmentation of monotonicity guarantees overall monotonic transfer characteristic even with relaxed component tolerances in the R-2R segment.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The R-2R ladder network acts as an intermediary between the digital LSB inputs and the analog output, providing a monotonic transfer characteristic that compensates for component variations. The inherent structure of the R-2R network with its matched resistor ratios ensures that even with relaxed absolute tolerance, the relative matching required for monotonicity is maintained.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Measurement precision

If component precision is increased, then transfer characteristic linearity is improved, but device complexity increases

Engineering Contradiction:
Improvetransfer characteristic linearityVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The 12-bit DAC is segmented into two functional blocks: a 4-bit binary-weighted section and an 8-bit R-2R ladder section. This segmentation reduces device complexity by using different architectures optimized for different resolution requirements, rather than using a single high-precision binary-weighted architecture for all bits. The R-2R section provides the necessary linearity for LSBs with simpler, more manufacturable components.

Inventive Principle:
Principle #1Segmentation

4Ease of manufacture

If number of components is reduced, then manufacturing cost decreases, but conversion accuracy deteriorates

Engineering Contradiction:
Improvemanufacturing costVSAvoidconversion accuracy
Core Design Contradiction:
Ease of manufactureVSMeasurement precision

Solution Approach 1:

The DAC uses segmentation to allocate components efficiently: the binary-weighted segment uses fewer components for MSBs where precision is critical, while the R-2R segment uses a regular repeating pattern that reduces total component count for LSBs. This segmented approach achieves 12-bit conversion accuracy with fewer total components than a full binary-weighted architecture would require.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentEP3186892B1Monotonic segmented digital to analog converter
Publication Date: 2022.01.05 CISCO TECHNOLOGY INC
  • EP3186892B1 patent drawingFigure 1
  • EP3186892B1 patent drawingFigure 2
  • EP3186892B1 patent drawingFigure 3

AI summary

In one implementation, a digital analog converter (DAC) is monotonic because the output moves only in the direction of the input and segmented because a more significant portion of the DAC is separated from a less significant portion. The DAC receives an input binary word that includes multiple most significant bits and multiple least significant bits. The DAC decodes the input binary word to an intermediate signal that includes a bit width equal to or greater than a bit width of the binary word. The intermediate signal sets output switches and current source switches. The DAC provides an analog output signal that represents the input binary word.