Segmented Motor Unit Housing for Low-Power Working Machines

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Solution Overview

Problem

Existing motor units are designed for high-power applications and are not suitable for low-power working units, as they are heavy and require a larger body housing.

Innovation Solution

A motor unit configuration with a body housing defined by two housings, an accommodating space between them, and a motor positioned within, allowing for a lighter and lower-power motor to be used, suitable for low-power working units.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If a large motor is used to drive high-power working units, then the motor unit can handle high-power applications, but the size and weight of the motor unit increase

Engineering Contradiction:
Improvemotor powerVSAvoidmotor unit weight
Core Design Contradiction:
PowerVSWeight of moving object

Solution Approach 1:

The body housing is divided into a first housing and a second housing that are coupled together, creating a segmented structure. This segmentation allows the housing to be optimized for lower-power applications while still providing adequate support and protection, thereby reducing the overall weight and size of the motor unit for low-power working units

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent specifies that the motor has a maximum output ranging from 0.5 kW to 2.0 kW, representing a parameter change from high-power to low-power motor specifications. This parameter change enables the use of lighter motors suitable for low-power working units while maintaining the same body housing structure

Inventive Principle:
Principle #35Parameter changes

2Power

If a large motor is used to drive high-power working units, then the motor unit can handle high-power applications, but the body housing size increases

Engineering Contradiction:
Improvemotor powerVSAvoidbody housing volume
Core Design Contradiction:
PowerVSVolume of moving object

Solution Approach 1:

The body housing is segmented into a first housing and a second housing coupled together, allowing for a more compact and efficient use of space. This segmented structure enables the same housing to accommodate both larger motors for high-power applications and smaller motors for low-power applications, reducing the required body housing volume for low-power units

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The body housing structure with first and second housings is designed to be universal, capable of supporting motors across a range of power outputs (0.5 kW to 2.0 kW). This multi-functionality allows the same housing design to serve both high-power and low-power applications, optimizing space utilization

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS20250030312A1Motor unit and working machine comprising motor unit
Publication Date: 2025.01.23 MAKITA CORP
  • US20250030312A1 patent drawing
  • US20250030312A1 patent drawing
  • US20250030312A1 patent drawing

AI summary

A motor unit may be configured to drive a working unit. The motor unit may include: a body housing comprising a first housing and a second housing, wherein an accommodating space is defined between the first housing and the second housing, and the first housing and the second housing define an entire outer contour of the body housing; a motor positioned in the accommodating space; an output unit configured to be fixed to the working unit and drive the working unit when the motor operates; a battery terminal exposed to outside of the body housing and configured to be connected to a battery configured to supply power to the motor; and a control unit positioned in the accommodating space and configured to control the motor.