Optical Element with Segmented Regions for Projection Aberration Control

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Solution Overview

Problem

Existing projection apparatuses face challenges in suppressing optical aberrations and maintaining a wide angle of view due to the optical elements used, which affects the quality of the projected image.

Innovation Solution

The proposed optical element is designed with distinct regions, each with different optical surfaces having refractive power, arranged between the light source and the light deflector. This configuration allows for different optical actions on the incident and emission sides of each region, effectively suppressing aberrations and maintaining a wide angle of view.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a single optical element is used between the light source and light deflector, then the device complexity is reduced, but optical aberrations increase and the angle of view is reduced

Engineering Contradiction:
Improveoptical element structureVSAvoidoptical aberration control
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The optical element is divided into a first region and a second region with different optical actions. The first region has an optical surface that refracts light from the light source toward the light deflector, while the second region has a different optical surface configuration for receiving and emitting light from the light deflector. This segmentation allows each region to be optimized for its specific function, reducing overall optical aberrations while maintaining a relatively simple single-element structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different optical surfaces are provided on different regions of the optical element. The incident side of the first region, the emission side of the first region, the incident side of the second region, and the emission side of the second region can all have different optical actions. This local quality approach allows each surface to be optimized for its specific optical function, improving aberration control without requiring multiple separate optical elements.

Inventive Principle:
Principle #3Local quality

2Object-affected harmful factors

If an optical element is added to control stray light, then stray light is suppressed, but the angle of view is reduced and optical aberrations increase

Engineering Contradiction:
Improvestray lightVSAvoidangle of view
Core Design Contradiction:
Object-affected harmful factorsVSShape

Solution Approach 1:

The optical element changes the optical parameters (refractive power, surface curvature) differently for different regions. By providing optical surfaces with different optical actions on the incident and emission sides of both the first and second regions, the element can control stray light in specific directions while preserving the main optical path and angle of view characteristics.

Inventive Principle:
Principle #35Parameter changes

3Manufacturing precision

If optical surfaces with different optical actions are provided on multiple sides of the optical element, then various aberrations are suppressed, but the manufacturing complexity increases

Engineering Contradiction:
Improveaberration suppressionVSAvoidoptical element fabrication
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

Multiple optical functions are merged into a single optical element by integrating the first region and second region with their respective optical surfaces into one component. This combining approach achieves complex aberration suppression that would normally require multiple separate optical elements, while simplifying the overall system structure and potentially reducing alignment complexity.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The optical element effectively suppresses various aberrations, enhances the quality of the projected image, and maintains a wide angle of view, thereby improving the overall performance of the projection apparatus.

Implementation Method 1

an optical surface having a different optical action is provided on at least one side of an incident side and an emission side of the first region and an incident side and an emission side of the second region

Methodology Applied
Scientific EffectRefraction: Refraction

Data Source

PatentUS20250028233A1Optical element and projection apparatus using the same
Publication Date: 2025.01.23 STANLEY ELECTRIC CO LTD
  • US20250028233A1 patent drawing
  • US20250028233A1 patent drawing
  • US20250028233A1 patent drawing

AI summary

An optical element, which is arranged between a light source and a light deflector reflecting and two-dimensionally deflecting incident light, includes: a first region on which light from the light source is caused to be incident and which emits the light to the light deflector; and a second region which is different from the first region, on which light reflected and two-dimensionally deflected by the light deflector is incident, and which emits the light to an outside, and an optical surface having a different optical action is provided on at least one side of an incident side and an emission side of the first region and an incident side and an emission side of the second region.