Segmented Orthodontic Appliances with Elastic Joints

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current orthodontic appliances often fail to generate sufficient forces for effective tooth repositioning and lack control over force application, leading to discomfort and inefficiency in orthodontic treatments.

Innovation Solution

The design of orthodontic appliances featuring discrete shell segments joined by elastic material, allowing for varied force application and improved control over tooth movement, with segmented structures that can accommodate larger tooth movements and reduce patient discomfort.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Force

If rigid orthodontic appliances are used to provide sufficient force for tooth repositioning, then force generation capability is improved, but patient discomfort increases and the appliance cannot accommodate larger tooth movements

Engineering Contradiction:
Improveforce generation capabilityVSAvoidpatient discomfort
Core Design Contradiction:
ForceVSObject-affected harmful factors

Solution Approach 1:

The orthodontic appliance is divided into multiple discrete shell segments that can move independently relative to each other. This segmentation allows the appliance to provide sufficient force through the elastic material between segments while reducing overall rigidity, thereby decreasing patient discomfort and accommodating larger tooth movements.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The appliance uses elastic material with specific elasticity parameters to connect the shell segments. By carefully selecting the elasticity, thickness, and material properties, the appliance can generate adequate force for tooth movement while maintaining flexibility to reduce discomfort and accommodate varying degrees of tooth displacement.

Inventive Principle:
Principle #35Parameter changes

2Strength

If a single continuous shell appliance is used to provide rigid support, then structural strength is improved, but control over force application to specific teeth is reduced

Engineering Contradiction:
Improvestructural strengthVSAvoidcontrol over force application
Core Design Contradiction:
StrengthVSEase of operation

Solution Approach 1:

The continuous shell is segmented into multiple discrete sections, each capable of independent movement. This allows differential force application to different teeth while maintaining overall structural integrity through the elastic material connections, thereby improving control over force application without sacrificing structural strength.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the appliance can have different elastic material properties, segment configurations, or shell thicknesses tailored to the specific orthodontic needs of different tooth regions. This localized customization enables precise control over force application to specific teeth while maintaining adequate structural strength overall.

Inventive Principle:
Principle #3Local quality

3Ease of operation

If multiple separate appliances are used to achieve precise tooth repositioning, then force control is improved, but treatment time increases and patient compliance becomes more difficult

Engineering Contradiction:
Improveforce control precisionVSAvoidtreatment time
Core Design Contradiction:
Ease of operationVSLoss of time

Solution Approach 1:

Multiple separate appliances with different force applications are merged into a single segmented appliance that can provide differential force control through its elastic material connections. This unified appliance achieves the precision of multiple separate appliances while reducing treatment time and improving patient compliance by requiring only one appliance to be worn at a time.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables more precise and effective tooth repositioning with fewer appliances, reducing discomfort and enhancing the efficiency of orthodontic treatments by varying force application and accommodating larger tooth movements.

Implementation Method 1

The discrete shell segments are joined by an elastic material to form a single appliance shell

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS20240016580A1Orthodontic appliances with elastic segments
Publication Date: 2024.01.18 ALIGN TECHNOLOGY INC
  • US20240016580A1 patent drawing
  • US20240016580A1 patent drawing
  • US20240016580A1 patent drawing

AI summary

Improved orthodontic appliances, along with related systems and methods, are provided. In one aspect, an orthodontic appliance is provided. The appliance includes a plurality of discrete shell segments, each including one or more cavities shaped to receive at least portions of teeth. The discrete shell segments are joined by an elastic material to form a single appliance shell.