Segmented Orthosis with Hinged Plates for Lower Limb Contracture Treatment

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Solution Overview

Problem

Conventional devices for treating limb contractures are expensive, inefficient, uncomfortable, and ineffective, failing to provide adequate support and flexibility, leading to issues like pain and stagnation, and often result in patients discontinuing use due to lack of effectiveness.

Innovation Solution

A pair of ankle-foot moving apparatus comprising movably affixed soles with pivotally connected flat-solid plates and adjustable straps, designed to support and align the foot's tarsus, metatarsal, phalanges, and ankle portions, allowing for repetitive movement and manual or assisted lifting and lowering of the foot to treat contractures.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If conventional orthosis devices are used to support and align the ankle and foot, then stability and alignment are improved, but comfort and flexibility deteriorate

Engineering Contradiction:
ImprovealignmentVSAvoidflexibility
Core Design Contradiction:
Stability of the object's compositionVSEase of operation

Solution Approach 1:

The orthosis is divided into multiple independent sections including toe sections, metatarsal sections, midfoot sections, and ankle sections. Each section can move independently through hinges and pivots, allowing the device to maintain alignment stability while providing flexibility for natural foot movement during walking.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The orthosis transitions from a static rigid structure to a dynamic articulated structure with multiple movable joints. The hinges at the metatarsal-midfoot interface and the pivot at the ankle allow dynamic adaptation to walking motions, improving both comfort and functional flexibility while maintaining corrective alignment.

Inventive Principle:
Principle #15Dynamics

2Stability of the object's composition

If conventional splints are used for immobilization, then stability is improved, but comfort and user compliance deteriorate

Engineering Contradiction:
ImproveimmobilizationVSAvoidcomfort
Core Design Contradiction:
Stability of the object's compositionVSEase of operation

Solution Approach 1:

The device replaces complete immobilization with controlled dynamic stability. The articulated structure with hinges and pivots allows necessary movements for walking while maintaining corrective positioning, significantly improving comfort and willingness to use the device long-term.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

Different sections of the orthosis have different degrees of freedom and mobility. The toe sections allow independent movement, the midfoot section provides structural support, and the ankle section allows controlled rotation. This localized differentiation of rigidity and flexibility improves comfort while maintaining necessary stability.

Inventive Principle:
Principle #3Local quality

3Stability of the object's composition

If braces are used for long-term stationary bracing, then alignment correction is improved, but harmful effects such as fluid stagnation and joint stiffness increase

Engineering Contradiction:
Improvealignment correctionVSAvoidjoint stiffness
Core Design Contradiction:
Stability of the object's compositionVSObject-affected harmful factors

Solution Approach 1:

The orthosis enables continuous passive and active movement through its articulated design. As the user walks, the hinges and pivots facilitate natural foot and ankle motions, preventing fluid stagnation and maintaining joint flexibility while gradually correcting alignment through repeated movement cycles.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The device provides continuous corrective action during walking rather than requiring stationary bracing. The alignment correction occurs continuously through the repetitive motion of walking, which simultaneously prevents harmful effects like fluid stagnation and joint stiffness.

Inventive Principle:
Principle #20Continuity of useful action

4Reliability

If conventional devices are designed for effectiveness, then treatment capability is improved, but device complexity and cost increase

Engineering Contradiction:
Improvetreatment effectivenessVSAvoidstructure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The orthosis uses a segmented modular design with standardizable components such as hinges, pivots, and adjustable straps. This segmentation allows for effective treatment through precise positioning while reducing overall complexity by breaking down the device into manageable, potentially pre-fabricated modules.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The articulated structure with hinges and pivots serves multiple functions: it provides alignment correction, enables natural walking motion, allows adjustment for different foot types, and facilitates both passive and active movement. This multi-functionality reduces the need for multiple separate devices, simplifying the overall treatment system.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS11730656B2Apparatus for treating lower limb contractures
Publication Date: 2023.08.22 FAKHRIZADEH MOHAMMAD
  • US11730656B2 patent drawing
  • US11730656B2 patent drawing
  • US11730656B2 patent drawing

AI summary

An apparatus for treating lower limb contractures is disclosed. The apparatus comprises a pair of multi-sectional soles, which are movably affixed to a connector via a pair of arms using fasteners. The pair of soles are configured to support the user's feet. Each sole comprises four flat-solid plates, which are pivotally connected via hinges/fasteners. The four flat-solid plates are configured to cover, support, and align the user's feet. The apparatus further comprises a pair of ankle supports, securely and adjustably affixed to each sole, configured to support the user's ankle and lower leg. The plurality of straps is configured to secure the sole to the user's feet and lower leg while lifting and lowering the feet using additional straps that are coupled to one or more loops of the four-flat solid plates of the soles, thereby treating the limb contractures by facilitating the opportunity for the repetitive movement of every single joint and muscle in the lower limb of a the user.