Segmented Pivotable Surgical Forceps Shaft Design

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Solution Overview

Problem

Hemostat-style surgical forceps with longer shaft members face challenges in achieving the required range of motion for opening and closing jaw members, making it difficult to grasp and treat tissue effectively in deep or confined spaces.

Innovation Solution

The design includes pivotable shaft members with angled configurations and locking mechanisms that reduce the distance between handles, allowing for easier opening and closing of jaw members, and the integration of energy-based cutting features for precise tissue treatment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Length of moving object

If longer shaft members are used to reach target tissue in deep openings, then the ability to reach deep tissue is improved, but the range of motion required to open and close jaw members increases

Engineering Contradiction:
Improveshaft lengthVSAvoidrange of motion required
Core Design Contradiction:
Length of moving objectVSEase of operation

Solution Approach 1:

The shaft member is divided into multiple segments (first shaft member and second shaft member) that can pivot relative to each other. This segmentation allows the shaft to achieve the necessary length for deep tissue access while each segment maintains a manageable range of motion, resolving the contradiction between shaft length and ease of operation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The shaft members are made dynamically pivotable relative to each other, allowing the configuration to change during operation. The first shaft member can pivot between a first position (for insertion) and a second position (for operation), enabling the system to adapt its effective length and angle to reduce the range of motion required at the jaw while maintaining deep access capability.

Inventive Principle:
Principle #15Dynamics

2Length of moving object

If longer shaft members are used to reach target tissue, then deep tissue accessibility is improved, but the distance between handles increases

Engineering Contradiction:
Improveshaft lengthVSAvoiddistance between handles
Core Design Contradiction:
Length of moving objectVSLength of stationary object

Solution Approach 1:

By segmenting the shaft into pivotable sections, the overall length is achieved through configuration rather than a single long rigid structure. This allows the handles to be positioned closer together while the segmented shaft extends to reach deep tissue targets.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The dynamic pivoting capability of the shaft members allows the device to transition between a compact configuration (reducing handle distance) and an extended configuration (increasing reach). When the first shaft member pivots to its second position, it effectively shortens the projected distance between handles while maintaining the ability to reach deep tissue.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS10792090B2Surgical forceps
Publication Date: 2020.10.06 COVIDIEN LP
  • US10792090B2 patent drawing
  • US10792090B2 patent drawing
  • US10792090B2 patent drawing

AI summary

A surgical forceps includes a first shaft member including a proximal portion having a handle at a proximal end thereof and a distal portion having a jaw member at a distal end thereof. The proximal and distal portions are pivotable between an aligned position and an angled position. A second shaft member includes a jaw member at a distal end thereof and a handle at a proximal end thereof. The shaft members are pivotable relative to one another between a spaced-apart position and an approximated position for moving the jaw members relative to one another between an open position and a closed position to grasp tissue therebetween. The proximal portion of the first shaft member is pivoted relative to the distal portion of the first shaft member from the aligned position to the angled position upon movement of the first and second shaft members towards the spaced-apart position.