Segmented Planar Catheter End Effector for Tissue Contact

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Solution Overview

Problem

Current cardiac mapping catheters face challenges in achieving high mapping resolution, maintaining electrode contact with irregular tissue surfaces, and ensuring atraumatic advancement due to their stiffness, which limits their ability to conform to the anatomy and collect data efficiently.

Innovation Solution

A multilayered end effector design for catheters, comprising a flexible circuit, a framework, and non-conductive flexible layers, along with a location sensing coil layer, allows for improved flexibility and contact with various tissue surfaces while maintaining structural integrity, enabling better mapping and ablation procedures.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If stiff internal structural members are used to maintain predetermined configuration, then structural integrity is improved, but ease of operation deteriorates as electrodes cannot contact tissue

Engineering Contradiction:
Improvestructural integrityVSAvoidelectrode contact with tissue
Core Design Contradiction:
StrengthVSEase of operation

Solution Approach 1:

The catheter structure is divided into multiple segments including a collapsible body with expandable end effector. The end effector can transition from a compressed delivery configuration to an expanded operational configuration, allowing the electrodes to contact tissue while maintaining structural integrity through the segmented design

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The catheter employs dynamic structural members that can change from a compressed state during delivery to an expanded state during operation. The end effector expands after delivery to enable electrode contact with cardiac tissue, transforming the structural characteristics from stiff and fixed to flexible and adaptable

Inventive Principle:
Principle #15Dynamics

2Measurement precision

If catheter is made flexible to conform to anatomy, then mapping resolution is improved, but structural integrity deteriorates

Engineering Contradiction:
Improvemapping resolutionVSAvoidstructural integrity
Core Design Contradiction:
Measurement precisionVSStrength

Solution Approach 1:

The catheter is segmented into a collapsible body portion and an expandable end effector portion. This segmentation allows the distal end effector to expand and conform to cardiac anatomy for high-resolution mapping while the proximal body remains structurally intact for safe delivery through vasculature

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The end effector is designed to be nested within the catheter body during delivery, similar to a nested doll structure. Upon deployment, the end effector expands outward from the catheter body, enabling anatomical conformity for precise mapping while maintaining the overall structural integrity of the delivery system

Inventive Principle:
Principle #7Nested doll (Nesting)

3Ease of operation

If catheter is made collapsible for atraumatic advancement, then ease of operation is improved, but structural integrity deteriorates

Engineering Contradiction:
Improveatraumatic advancementVSAvoidstructural integrity
Core Design Contradiction:
Ease of operationVSStrength

Solution Approach 1:

The catheter employs dynamic structural characteristics that allow it to be compressed during delivery for atraumatic advancement through vasculature, then expand at the target site to maintain structural integrity for stable electrode contact and data collection during mapping procedures

Inventive Principle:
Principle #15Dynamics

Data Source

PatentEP4473926A1Double-sided encapsulated planar catheter
Publication Date: 2024.12.11 BIOSENSE WEBSTER (ISRAEL) LTD
  • EP4473926A1 patent drawingFigure 1
  • EP4473926A1 patent drawingFigure 2A
  • EP4473926A1 patent drawingFigure 2B

AI summary

A multilayered end effector for a mapping catheter including a first flexible circuit, a framework generally parallel to the first flexible circuit and separated therefrom by a first orthogonal gap orthogonal to the longitudinal axis, a second flexible circuit, and a location sensing coil layer having a plurality of coils suitably oriented and preferably disposed generally parallel to the framework and separated from the framework by a second orthogonal gap. The second flexible circuit can be separated from the location sensing coil layer by a third orthogonal gap. The first orthogonal gap, the second orthogonal gap, and the third orthogonal gap can be filled with a flexible non-conductive material, and the first face of the first flexible circuit and the first face of the second flexible circuit being coated with the flexible non-conductive material.