Segmented Plunger Barrel Formations for Audible Tactile Feedback

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Solution Overview

Problem

Existing dosage devices for administering fluid, such as hypodermic syringes, often lack precision and can be wasteful, as users may struggle to accurately dispense predetermined dosages due to difficulty in measuring and the lack of clear feedback on dosage completion, especially for individuals with diminished hearing, eyesight, or dexterity, which can lead to life-threatening errors.

Innovation Solution

The development of dosage devices with barrel and plunger formations that produce distinct audible and tactile signals upon reaching a predetermined dosage, ensuring accurate fluid displacement through segmented and flexible components that engage to provide clear sound signals and increased resistance, enhancing user feedback during fluid administration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a graduated scale is disposed on the syringe body for measurement, then measurement capability is provided, but the measurement procedure becomes difficult and time-consuming

Engineering Contradiction:
Improvedosage measurement precisionVSAvoidmeasurement procedure ease
Core Design Contradiction:
Measurement precisionVSEase of operation

Solution Approach 1:

The patent incorporates tactile feedback mechanisms (protrusions and recesses) that provide physical sensation to the user during plunger displacement. This feedback system replaces the need for visual measurement scales, allowing users to determine dosage completion through tactile sensation rather than visual reading, thereby improving ease of operation while maintaining measurement precision.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent replaces the visual-mechanical measurement system (graduated scales requiring visual interpretation) with a tactile-mechanical system (protrusions and recesses providing physical feedback). This substitution eliminates the complexity of reading and interpreting scales, making the measurement procedure simpler and more intuitive for users with various abilities.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Measurement precision

If visual measurement scales are used, then dosage quantification is possible, but users with diminished eyesight or dexterity cannot accurately determine dosage completion

Engineering Contradiction:
Improvedosage quantification accuracyVSAvoidusability for users with impairments
Core Design Contradiction:
Measurement precisionVSAdaptability or versatility

Solution Approach 1:

The patent provides tactile feedback through protrusions on the plunger and corresponding recesses on the barrel that create noticeable resistance and positional cues. This tactile feedback system enables users with diminished eyesight or dexterity to accurately determine dosage completion through physical sensation, significantly improving adaptability while maintaining measurement precision.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent changes the measurement parameter from visual (scale readings) to tactile (physical resistance and position sensing). By transforming the measurement modality, the device becomes accessible to users with various sensory and motor impairments while preserving accurate dosage quantification capabilities.

Inventive Principle:
Principle #35Parameter changes

3Device complexity

If no tactile feedback is provided, then device structure remains simple, but users cannot reliably sense when predetermined dosage is achieved

Engineering Contradiction:
Improvedevice structure simplicityVSAvoiddosage administration reliability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent divides the plunger into segmented sections with protrusions at specific intervals, and corresponds these with recesses on the barrel. This segmentation creates discrete tactile feedback points that indicate dosage milestones, providing reliable sensing capability while adding minimal structural complexity compared to a completely continuous design.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces protrusions and recesses as intermediary elements between the plunger and barrel that mediate the transmission of positional information to the user. These intermediaries convert internal plunger position into external tactile sensations, enabling reliable dosage sensing without requiring complex electronic or optical systems.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Ease of operation

If segmented formations are used to produce tactile signals, then clear feedback is generated, but device manufacturing complexity increases

Engineering Contradiction:
Improveuser feedback clarityVSAvoidmanufacturing complexity
Core Design Contradiction:
Ease of operationVSEase of manufacture

Solution Approach 1:

The patent segments the plunger and barrel into modular components with repeating protrusion-recess patterns. This segmentation allows for standardized manufacturing of individual sections that can be assembled together, reducing overall manufacturing complexity while maintaining clear tactile feedback functionality.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

These devices enable reliable and precise administration of fluid dosages by providing clear auditory and tactile cues, reducing the risk of errors and improving user confidence, especially for individuals with sensory or dexterity impairments, thereby ensuring safer and more accurate fluid delivery.

Implementation Method 1

The flange member includes a plurality of inwardly extending flexible tabs formed at a proximalmost location of the flange member

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

produce clear sound signals and a pointed impulse sensed by the user

Methodology Applied
Scientific EffectMechanical vibration: Vibration

Data Source

PatentUS7901384B2Dosage device
Publication Date: 2011.03.08 ALGEN & KLEMER LLC
  • US7901384B2 patent drawing
  • US7901384B2 patent drawing
  • US7901384B2 patent drawing

AI summary

A dosage device has a hollow barrel and a plunger slidable within the barrel, and a plurality of formations provided on the barrel and plunger and cooperating with one another to produce a sound signal and a pointed impulse, which corresponds to a predetermined dosage of fluid drawn into or displaced from the barrel. At least one of the barrel and plunger formations which are made of flexible material is configured to have a plurality of spaced-apart segments shaped and dimensioned to improve the quality of the sound signal.