Segmented PV Array Switching for Direct Electrolyzer Power

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Solution Overview

Problem

The intermittent nature of solar energy production from PV panels poses challenges for directly connecting them to large-scale electrical loads, such as electrolysis equipment, leading to inefficiencies and reduced output.

Innovation Solution

A method and system that allow direct connection of a PV installation to an electrical consumer, like electrolysis equipment, by configuring the PV installation into two portions: a first portion providing a majority of the power and a second portion that can be connected or disconnected to maintain current output within a threshold, thereby optimizing hydrogen production.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If PV panels are directly connected to large-scale electrical loads, then efficiency of conversion from solar energy to hydrogen is improved, but reliability of power supply deteriorates due to intermittent nature of solar energy

Engineering Contradiction:
Improveenergy conversion efficiencyVSAvoidpower supply reliability
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The PV array is divided into multiple strings, and the system selectively connects or disconnects specific strings based on real-time power availability and consumer demand. This segmentation allows the system to optimize energy conversion efficiency by connecting only the necessary portion of the PV array, while maintaining reliable operation by preventing overcurrent conditions that could cause instability.

Inventive Principle:
Principle #1Segmentation

2Productivity

If additional current from PV installation is provided to maximize hydrogen production, then productivity is improved, but device complexity increases due to need for monitoring and control mechanisms

Engineering Contradiction:
Improvehydrogen production rateVSAvoidsystem control complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The system continuously monitors the output current from the PV installation and the power consumption of the electrolysis consumer. Based on this feedback, the control mechanism dynamically adjusts which PV strings are connected, ensuring that additional current is provided to maximize hydrogen production while maintaining system stability and preventing overcurrent conditions.

Inventive Principle:
Principle #23Feedback

3Power

If PV installation operates at maximum power point, then power output is improved, but adaptability to varying consumer demand deteriorates

Engineering Contradiction:
ImprovePV power outputVSAvoiddemand matching flexibility
Core Design Contradiction:
PowerVSAdaptability or versatility

Solution Approach 1:

The system dynamically adjusts the connection configuration of PV strings based on real-time conditions. Instead of operating at a fixed maximum power point, the system can connect or disconnect individual strings to match varying consumer demand, allowing the PV installation to adapt its power output while still operating at optimal efficiency points for the connected portion.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables maximization of hydrogen production by allowing additional current from the PV installation to be provided while ensuring operation within the rated specifications of the electrical consumer, thus addressing the inefficiencies associated with intermittent solar energy.

Implementation Method 1

electrical power generated by a PV installation

Methodology Applied
Scientific EffectPhotovoltaic effect: Photovoltaic Effect

Implementation Method 2

electrolysis equipment, which produces 'green' hydrogen by splitting water into hydrogen and oxygen

Methodology Applied
Scientific EffectElectrolysis: Electrolysis

Data Source

PatentUS20250202238A1Methods and systems to provide electric power from solar energy equipment
Publication Date: 2025.06.19 SHELL USA INC
  • US20250202238A1 patent drawing
  • US20250202238A1 patent drawing
  • US20250202238A1 patent drawing

AI summary

A method is provided for directly providing electrical power from a photovoltaic (PV) installation to electrical consumer. The method comprises (a) providing electrical power from the PV installation directly to the electrical consumer, where the PV installation comprises a first portion and a second portion; (b) determining whether current (I) output of the PV installation is below a threshold; and (c) if it is below the threshold, connecting at least one segment of the second portion of the PV installation to the electrical consumer; or (d) if it is determined that the current (I) output of the PV installation exceeds the threshold, disconnecting at least a connected segment of the second portion of the PV installation from the electrical consumer; and repeating steps (b) through (d) to maintain the current (I) output of the PV installation within a range of the threshold.