Segmented Rack Post Assembly for Repositionable Middle Shelves

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing assembly shelves require the removal of upper shelf board members to change the position of a middle shelf board member, causing inconvenience during multi-stage assembly.

Innovation Solution

An assembly shelf design featuring a post with two main sections and connection members that allow for the independent removal and reinstallation of a middle shelf board member without disturbing other board members, utilizing through-holes and engagement elevations/depressions for secure attachment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a single post is used to connect shelf board members in a multi-stage assembly, then assembly is simplified and design is improved, but the middle shelf board member cannot be removed or repositioned without removing the upper shelf board members

Engineering Contradiction:
Improveassembly simplicityVSAvoidmiddle shelf board removal operation
Core Design Contradiction:
Ease of manufactureVSEase of operation

Solution Approach 1:

The connection between the shelf board member and post is segmented into two independent connection members: a first connection member that connects to the post, and a second connection member that connects to the shelf board member. This segmentation allows the second connection member to be independently removed from the post while leaving the first connection member attached, enabling middle shelf board removal without disturbing upper shelf board members.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The second connection member is extracted as a separate, removable component from the post-shelf board connection system. This extracted component can be selectively removed from the post to allow middle shelf board member removal or repositioning, while the first connection member remains attached to maintain the overall structure and support upper shelf board members.

Inventive Principle:
Principle #2Taking out (Extraction)

2Adaptability or versatility

If upper shelf board members are removed to change the position of a middle shelf board member, then the middle shelf board can be repositioned, but the operation becomes inconvenient and time-consuming

Engineering Contradiction:
Improveshelf board position changeabilityVSAvoidtime for middle shelf board removal operation
Core Design Contradiction:
Adaptability or versatilityVSLoss of time

Solution Approach 1:

The connection system is segmented into two independent connection members, allowing selective removal of only the second connection member when middle shelf board repositioning is needed. This eliminates the need to remove upper shelf board members, significantly reducing the time and effort required for shelf board position changes.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The connection members are designed to be dynamically configurable - the second connection member can be easily attached to or removed from the post depending on whether middle shelf board repositioning is needed, while the first connection member remains fixed to maintain structural integrity. This dynamic configuration enables quick adaptation without time-consuming disassembly of the entire shelf structure.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS8118181B2Rack assembly
Publication Date: 2012.02.21 KAWAJUN KK
  • US8118181B2 patent drawing
  • US8118181B2 patent drawing
  • US8118181B2 patent drawing

AI summary

An assembly shelf includes a post that includes two main post sections and a connection section that connects the main post sections a plurality of through-holes being formed in the connection section along a longitudinal direction, a pair of connection members, each of the pair of connection members including a first engagement section that engages the post, and a second engagement section that engages a shelf board member, and a shelf board member that includes a third engagement section that is formed approximately at each corner and engages the second engagement section, the pair of connection members and the shelf board member being positioned within the range that corresponds to half of the post in the lateral direction.