Segmented Reflector Antenna for Wireless EV Charging Safety

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Solution Overview

Problem

Existing wireless charging systems for electric vehicles lack effective living-object protection, as they do not adequately detect and prevent the charging of living beings within the wireless power transfer region, potentially leading to unsafe energy exposure.

Innovation Solution

A base wireless power transfer system incorporating a living-object protection subsystem with a reflector and radiator antenna configuration that transmits and receives RF signals, analyzing the reflected signals to determine the presence of objects and inhibit charging when a living object is detected, using a non-solid metal sheet reflector to reduce eddy currents and energy absorption.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Shape

If a solid metal sheet reflector is used to direct RF signals away from the power transfer circuitry, then the main beam directionality is improved, but eddy currents are generated causing energy loss and heating

Engineering Contradiction:
Improvemain beam directionalityVSAvoideddy current energy loss
Core Design Contradiction:
ShapeVSLoss of energy

Solution Approach 1:

The solid metal sheet reflector is segmented into multiple separate conductive elements arranged in a specific pattern. This segmentation breaks the continuous metal path that would otherwise support large eddy currents, thereby reducing energy loss and heating while maintaining the reflective function to direct the main beam away from the power transfer circuitry

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the reflector structure are designed with different properties - certain areas have conductive elements optimized for reflecting RF signals to achieve proper main beam directionality, while the overall segmented structure minimizes eddy current formation. The local arrangement of conductive elements provides the necessary directional control without creating continuous current paths

Inventive Principle:
Principle #3Local quality

2Use of energy by moving object

If a solid metal sheet reflector is used to transmit RF signals, then the signal transmission efficiency is improved, but the reflector absorbs excessive energy and heats up

Engineering Contradiction:
ImproveRF signal transmission efficiencyVSAvoidreflector temperature
Core Design Contradiction:
Use of energy by moving objectVSTemperature

Solution Approach 1:

The reflector is divided into discrete conductive elements rather than using a solid metal sheet. This segmentation allows the structure to efficiently reflect and transmit RF signals through the arranged elements while preventing the formation of large eddy currents that would cause excessive heating, thus maintaining transmission efficiency without excessive temperature rise

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The reflector structure incorporates a non-solid, porous-like configuration with gaps between conductive elements. This porous arrangement reduces the material density and interrupt eddy current paths, allowing RF signals to pass through more efficiently while minimizing energy absorption and heat generation in the reflector material

Inventive Principle:
Principle #31Porous materials

3Measurement precision

If the antenna beam is directed toward the region of interest for living object detection, then the detection capability is improved, but the power transfer circuitry is exposed to potential RF interference

Engineering Contradiction:
Improveliving object detection capabilityVSAvoidRF interference to power transfer circuitry
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The harmful RF interference is extracted and redirected away from the power transfer circuitry by positioning the reflector between the antenna and the power circuitry. The reflector captures RF signals that would otherwise interfere with the power transfer system and redirects them toward the region of interest, thereby protecting the power circuitry while maintaining detection capability

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The reflector serves as an intermediary element between the antenna and the power transfer circuitry. It mediates the RF signal paths by reflecting signals toward the region of interest for detection while preventing direct RF interference from reaching the power transfer circuitry, thus protecting the system without compromising detection functionality

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively prevents charging power from being provided to living objects, enhancing safety by ensuring that energy is only transferred when no living beings are in the danger zone, while maintaining efficient power transfer to electric vehicles.

Implementation Method 1

power transfer circuitry communicatively coupled to the power-coupling element and configured to provide energy to the power-coupling element to produce a magnetic field

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

an antenna configured to transmit a first radio-frequency (RF) signal with a main beam directed away from the power transfer circuitry and to receive a second RF signal

Methodology Applied
Scientific EffectElectromagnetic radiation:

Implementation Method 3

a reflector with the reflector being disposed between the radiating element and the power transfer circuitry

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 4

using a non-solid metal sheet reflector to reduce eddy currents and energy absorption

Methodology Applied
Scientific EffectEddy currents: Eddy Currents

Data Source

PatentUS10224762B2Living-object protection system antenna structure
Publication Date: 2019.03.05 WITRICITY AI TECH LLC
  • US10224762B2 patent drawing
  • US10224762B2 patent drawing
  • US10224762B2 patent drawing

AI summary

Techniques for providing radio-frequency signals to a region of interest for a living-objection protection (LOP) system are provided. An example base wireless power transfer system includes a power-coupling element and a power transfer circuitry configured to provide energy to the power-coupling element to produce a magnetic field, and a living-object protection subsystem including an antenna configured to transmit a first radio-frequency (RF) signal with a main beam directed away from the power transfer circuitry and to receive a second RF signal, the antenna including a radiating element and a reflector with the reflector being disposed between the radiating element and the power transfer circuitry and comprising a metal sheet disposed over an area, the metal sheet defining at least one opening within the area and between the radiating element and the power transfer circuitry.