Segmented Capacitive Return Pad for Nerve Detection and Burn Prevention

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Solution Overview

Problem

Existing electrosurgical systems face challenges in ensuring adequate surface area for return pads to prevent patient burns and inadvertent nerve injury during tissue cutting, particularly when nerve locations are difficult to discern.

Innovation Solution

The system incorporates a return pad with a plurality of conductive members and sensing devices to detect nerve signals and patient movements, enabling precise nerve location and reducing the risk of nerve injury while maintaining safe current density.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the return pad surface area is increased to prevent patient burns, then current density is reduced and safety is improved, but the device size and complexity increase

Engineering Contradiction:
Improvepatient safetyVSAvoidreturn pad structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The return pad is divided into multiple conductive members arranged in an array, where each member can be independently controlled. This segmentation allows the system to distribute current across multiple smaller elements rather than requiring one large pad, thereby maintaining safety while reducing the complexity of ensuring uniform contact across a large surface area.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system dynamically selects and activates specific conductive members based on real-time sensing of nerve locations and tissue conditions. This dynamic adaptation allows the return pad to optimize current distribution during surgery, maintaining safety without requiring all conductive members to be simultaneously active or uniformly sized.

Inventive Principle:
Principle #15Dynamics

2Reliability

If sensing devices are added to detect nerve signals, then nerve protection capability is improved, but device complexity and cost increase

Engineering Contradiction:
Improvenerve protectionVSAvoidsensing system
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The conductive members serve dual functions: they act as both electrosurgical electrodes for cutting/coagulation and as sensing electrodes for detecting nerve signals. This multi-functionality eliminates the need for separate sensing devices, reducing overall system complexity while maintaining nerve protection capabilities.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The sensing and therapy functions are merged into a single integrated system where the same conductive members used for electrosurgery also perform sensing. The system combines nerve signal detection, smoke detection, and electrosurgical energy delivery into one unified platform, reducing the number of separate components needed.

Inventive Principle:
Principle #5Merging (Combining)

3Measurement precision

If multiple conductive members are used in the return pad, then current distribution and nerve detection are improved, but manufacturing complexity increases

Engineering Contradiction:
Improvenerve location detectionVSAvoidreturn pad assembly
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

The return pad is segmented into multiple discrete conductive members that can be manufactured as separate components and then assembled into an array. This segmentation simplifies manufacturing by allowing each member to be produced using standard techniques, then combined into the final configuration, rather than manufacturing one complex integrated structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system allows for variation in the parameters of individual conductive members (such as size, shape, and position) to optimize performance for different surgical applications. This flexibility enables manufacturers to produce standardized components that can be configured in different arrangements without requiring custom manufacturing for each specific setup.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enhances nerve protection and prevents unwanted burns by ensuring proper nerve detection and current distribution, improving surgical safety and efficacy.

Implementation Method 1

a plurality of conductive members configured to receive radio frequency current applied to a patient

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Implementation Method 2

a plurality of sensing devices configured to detect at least one of the following: a nerve control signal applied to a patient; and a movement of an anatomical feature of the patient resulting from application of the nerve control signal

Methodology Applied
Scientific EffectElectrical signal detection: Electrical Impedance Tomography

Implementation Method 3

Capacitive coupled return path pad with separable array elements

Methodology Applied
Scientific EffectCapacitive coupling: Capacitance

Data Source

PatentEP3505053B1Capacitive coupled return path pad with separable array elements
Publication Date: 2026.02.25 ETHICON INC
  • EP3505053B1 patent drawingFigure 1
  • EP3505053B1 patent drawingFigure 2
  • EP3505053B1 patent drawingFigure 3

AI summary

A return pad of an electrosurgical system is disclosed. The return pad includes a plurality of conductive members and a plurality of sensing devices. The conductive members are configured to receive radio frequency current applied to a patient. The sensing devices are configured to detect at least one of the following: a nerve control signal applied to the patient; and a movement of an anatomical feature of the patient resulting from application of the nerve control signal.