Reveal device for a wall panel system

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Solution Overview

Problem

Existing wall panel systems lack effective protection for the facade below the panels and often present difficulties during normal installation, as prior reveal systems provide minimal protection and are challenging or impossible to install.

Innovation Solution

A novel reveal device comprising first and second strips with indentations and ridges forming slots and channels, along with a third strip that links them, allowing for easy installation and providing protection, while also accommodating electrical or plumbing elements through a cavity that can be filled with adhesive or used as a conduit.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If prior reveal systems are used to fill gaps between panels, then aesthetic coverage is provided, but protection of the facade below panels is minimal and installation is difficult or impossible

Engineering Contradiction:
Improveprotection of facadeVSAvoidinstallation difficulty
Core Design Contradiction:
Object-affected harmful factorsVSEase of operation

Solution Approach 1:

The reveal device is divided into multiple separable strips (first strip, second strip, third strip) that can be independently positioned and assembled. Each strip can be installed separately between the panels, allowing for easier handling and installation compared to a single integrated reveal piece, while collectively providing comprehensive facade protection.

Inventive Principle:
Principle #1Segmentation

2Adaptability or versatility

If panels are separated to allow thermal contraction and expansion, then thermal movement is accommodated, but gaps are created that require reveals for protection and aesthetics

Engineering Contradiction:
Improvethermal expansion accommodationVSAvoidexposure of facade below panels
Core Design Contradiction:
Adaptability or versatilityVSObject-affected harmful factors

Solution Approach 1:

The reveal strips are designed to be flexible and adaptable within the gap space, allowing them to accommodate thermal expansion and contraction of panels. The strips can be positioned at different depths and angles to maintain effective facade protection while allowing for the dynamic movement of panels due to thermal changes.

Inventive Principle:
Principle #15Dynamics

3Object-affected harmful factors

If a complex reveal system is used to provide comprehensive protection, then facade protection is improved, but device complexity and installation difficulty increase

Engineering Contradiction:
Improvefacade protectionVSAvoidreveal system complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

By segmenting the reveal system into multiple simple strips rather than one complex integrated structure, the overall system provides comprehensive facade protection through the collective arrangement of strips while keeping each individual component simple and easy to handle during installation.

Inventive Principle:
Principle #1Segmentation

4Ease of operation

If standard reveals are used during panel installation, then gaps are filled, but replacement is difficult when panels are removed or replaced

Engineering Contradiction:
Improveinstallation easeVSAvoidreplacement difficulty
Core Design Contradiction:
Ease of operationVSEase of repair

Solution Approach 1:

The segmented strip design allows each reveal strip to be independently removed and replaced. When a panel is removed or replaced, the associated reveal strips can be easily detached and reinstalled with the new panel, significantly simplifying the replacement process compared to integrated reveal systems.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The reveal strips are designed to be dynamically reconfigurable, allowing them to be easily detached, moved, and reattached when panels are replaced. This dynamic design enables maintenance and replacement operations to be performed with minimal disruption and effort.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS10570624B1Reveal device for a wall panel system
Publication Date: 2020.02.25 FAIRVIEW ARCHITECTURAL LLC
  • US10570624B1 patent drawing
  • US10570624B1 patent drawing
  • US10570624B1 patent drawing

AI summary

A reveal device usable with fixation mechanisms for a pair of panels that include a pair of strips that are held together by a third strip to form a reveal unit. The reveal unit may contain adhesive or other filler material as well as conduits usable in the electrical or plumbing arts.