Segmented Transmission Line for RF Plasma Lamp Thermal Isolation

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Solution Overview

Problem

Conventional transmission lines for electrodeless plasma lamps suffer from heat and noise propagation issues due to high thermal conductivity, which can damage the RF driver by transferring heat and electrical disturbances back to the source.

Innovation Solution

A transmission line design featuring an inner conductor, a middle conductor, and an outer conductor, where the middle conductor is connected to the source's ground and the outer conductor is connected to the load's ground, preventing direct thermal conduction and shielding the RF source from external disturbances.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a conventional coaxial cable is used with the outer conductor extending all the way from source to load, then the RF signal is confined and electrical ground is established, but thermal energy and electrical disturbances are conducted back to the RF source causing damage

Engineering Contradiction:
Improveprotection of RF driverVSAvoidheat and noise propagation
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The ground conductor is segmented into two separate conductors: a first ground conductor connected to the source ground and a second ground conductor connected to the load ground. This segmentation prevents the formation of a continuous thermal conduction path while maintaining electrical grounding at both ends, thereby blocking heat propagation back to the RF source.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The transmission line structure acts as an intermediary that allows RF signal transmission while blocking thermal energy transfer. The segmented ground conductors with dielectric material between them create a path that mediates between the need for electrical grounding and the need to prevent thermal conduction.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If the outer conductor is made large in size to improve signal confinement, then RF signal confinement is enhanced, but thermal conductivity increases causing more heat to reach the source

Engineering Contradiction:
Improvesignal confinementVSAvoidheat reaching source
Core Design Contradiction:
ReliabilityVSTemperature

Solution Approach 1:

By segmenting the ground conductor into two separate conductors that do not make direct electrical contact, the transmission line maintains effective signal confinement through the distributed capacitance between conductors while eliminating the continuous thermal path that would otherwise conduct heat to the source.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The harmful thermal conduction function is extracted from the ground conductor by preventing direct contact between the source-side and load-side ground conductors, while the useful signal confinement function is maintained through the capacitive coupling between conductors.

Inventive Principle:
Principle #2Taking out (Extraction)

3Stability of the object's composition

If the transmission line provides a continuous ground path for electrical stability, then electrical disturbances are suppressed, but thermal energy is conducted from load to source

Engineering Contradiction:
Improveelectrical ground stabilityVSAvoidthermal energy transfer
Core Design Contradiction:
Stability of the object's compositionVSLoss of energy

Solution Approach 1:

The ground path is segmented into separate conductors that provide electrical stability at each end (source and load) independently, while the lack of direct contact between segments prevents thermal energy transfer from the load to the source.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The dielectric material and air gap between the segmented ground conductors act as intermediaries that block thermal conduction while allowing capacitive coupling to maintain electrical stability and signal integrity.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design effectively confines the RF signal and shields the RF source from thermal and electrical disturbances, maintaining temperature differences and preventing damage to the RF driver, thus enhancing the performance and reliability of the system.

Implementation Method 1

a radio frequency signal propagated by the RF source into the inner conductor may be confined within the transmission line by the middle conductor and/or the outer conductor

Methodology Applied
Scientific EffectElectromagnetic field: Electromagnetic Induction

Implementation Method 2

as the middle conductor is not directly connected to the load, thermal energy is not conducted directly back from the load to the RF source

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 3

as the outer conductor surrounds the middle conductor, the middle conductor and thus the RF source are shielded from electrical and thermal disturbances in the external environment

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Data Source

PatentUS11705321B2Electrodeless plasma lamps, transmission lines and radio frequency systems
Publication Date: 2023.07.18 TOPANGA ASIA LTD
  • US11705321B2 patent drawing
  • US11705321B2 patent drawing
  • US11705321B2 patent drawing

AI summary

A transmission line for conveying a radio frequency (RF) signal between a first terminal and a second terminal. The transmission line comprises an inner conductor, a middle conductor and an outer conductor. The inner conductor comprises a length of conductive material having a first end for electrical connection with the first terminal and a second end for electrical connection with the second terminal. The middle conductor surrounds at least a part of the length of the inner conductor and is electrically connected to the electrical ground of the source. The outer conductor surrounds at least a part of the length of the middle conductor and is electrically connected to the electrical ground of the load.