Pads

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Solution Overview

Problem

Existing pads for absorbing and diverting energy and substances lack effective impact attenuation and moisture management, often requiring thicker constructions or heavy materials for similar performance.

Innovation Solution

A pad design featuring a substrate with offset parallel ridges terminating in alternating bevels and complementary slots/ridges, made from an extruded polyolefin composite potentially incorporating post-consumer tire particles, which allows for deformation and water traversal, enhancing impact absorption and moisture resistance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If conventional pads use thicker constructions or heavy materials to achieve impact attenuation, then impact absorption performance is improved, but weight and material usage increase

Engineering Contradiction:
Improveimpact absorption performanceVSAvoidpad weight
Core Design Contradiction:
StrengthVSWeight of stationary object

Solution Approach 1:

The pad is segmented into multiple ridges with alternating bevels that create discrete deformation zones. This segmentation allows impact energy to be distributed across multiple localized deformation points rather than requiring a uniformly thick structure, achieving impact attenuation with reduced overall thickness and weight.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The pad utilizes a composite structure combining rigid ridge elements with compliant substrate material. This composite approach allows the rigid ridges to provide structural integrity and impact distribution while the compliant substrate absorbs energy through deformation, achieving high impact absorption performance without requiring heavy materials.

Inventive Principle:
Principle #40Composite materials

2Strength

If conventional pads use thicker constructions to achieve impact attenuation, then impact absorption performance is improved, but the pad compliance and ability to conform to underlying surfaces deteriorates

Engineering Contradiction:
Improveimpact absorption performanceVSAvoidpad compliance
Core Design Contradiction:
StrengthVSEase of operation

Solution Approach 1:

By segmenting the pad into discrete ridges rather than using a continuous thick structure, each ridge can independently deflect and conform to surface irregularities. This segmentation maintains compliance and conformability while providing sufficient impact absorption through the distributed ridge structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The pad employs local quality by creating rigid ridge structures only where needed for impact distribution, while the surrounding substrate remains compliant for conformability. This localized structural approach allows the pad to be both compliant for surface conformance and sufficiently rigid for impact attenuation.

Inventive Principle:
Principle #3Local quality

3Stability of the object's composition

If pads use solid continuous structures, then structural integrity is improved, but moisture management and water traversal capability deteriorates

Engineering Contradiction:
Improvestructural integrityVSAvoidmoisture accumulation
Core Design Contradiction:
Stability of the object's compositionVSObject-affected harmful factors

Solution Approach 1:

The pad incorporates periodic breaks and gaps in the ridge structures, creating a porous-like configuration that allows water and moisture to traverse through the pad. This porous approach maintains structural integrity through the ridge frameworks while enabling effective moisture management and drainage.

Inventive Principle:
Principle #31Porous materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The pad achieves equivalent impact attenuation as thicker conventional pads while being more compliant and lightweight, with improved moisture management and versatility for various applications.

Implementation Method 1

the substrate under the first plurality of ridges can deflect to absorb a load applied to one or more of the first plurality of parallel ridges

Methodology Applied
Scientific EffectElastic deformation: Elasticity

Implementation Method 2

At least one of the first plurality of parallel ridges and second plurality of parallel ridges can include periodic breaks allowing water to traverse the ridges

Methodology Applied
Scientific EffectFluid flow through structured openings: Porosity

Data Source

PatentUS10400398B2Pads
Publication Date: 2019.09.03 ENPLAST TECHNOLOGY LLC
  • US10400398B2 patent drawing
  • US10400398B2 patent drawing
  • US10400398B2 patent drawing

AI summary

One aspect of the invention provides a pad including: a substrate; a first plurality of parallel ridges extending from a first side of the substrate, the first plurality of parallel ridges terminating in longitudinal alternating bevels; and a second plurality of parallel ridges extending from a second side of the substrate.