Segmented Ring Layer Insert for Active Ophthalmic Lenses

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing ophthalmic devices, such as contact lenses, face challenges in incorporating active components due to size and power requirements, making it difficult to integrate energized components that provide functional capabilities like vision correction, cosmetic enhancement, and therapeutic effects without entering an energized state.

Innovation Solution

A functionalized layer insert is developed, comprising multiple stacked layers that can be energized and integrated into ophthalmic devices, including semiconductor devices and power regulation layers, allowing for the creation of active components like variable optic lens elements and microcircuitry within a biocompatible framework, using substrate inserts and reactive monomer mixing with actinic radiation to form lenses.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If discrete semiconductor devices are embedded in a contact lens, then active functionality can be provided, but the size and power requirements are not conducive for inclusion in a device to be worn on a human eye

Engineering Contradiction:
Improveactive functionalityVSAvoiddevice size
Core Design Contradiction:
Adaptability or versatilityVSVolume of moving object

Solution Approach 1:

The patent divides the functional components into multiple thin transparent layers stacked together, with each layer performing a specific function (power regulation, semiconductor device operation, variable optic control). This segmentation allows the total volume to be distributed across multiple thin layers rather than requiring a single large discrete device, making the overall structure compatible with contact lens dimensions.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention transitions from three-dimensional discrete devices to a two-dimensional layered structure. By stacking multiple thin transparent layers, the patent accommodates multiple functional components within the constrained volume of a contact lens while maintaining the necessary power and control functions through vertical layering rather than horizontal expansion.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Adaptability or versatility

If multiple functional layers are stacked to provide various functionalities, then adaptability and versatility are improved, but device complexity increases

Engineering Contradiction:
Improvefunctional capabilitiesVSAvoidlayer structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent employs a power regulation layer that can serve multiple functions: regulating power to semiconductor devices, regulating power to variable optic elements, and potentially serving as a substrate for other components. This multi-functionality reduces the need for separate dedicated components for each function, thereby managing complexity while maintaining versatility.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The layered structure allows smaller functional elements to be nested within or between larger structural layers. For example, semiconductor devices and variable optic elements are embedded within or between the transparent layers, creating a nested arrangement where multiple functions are integrated within a unified layered architecture, simplifying the overall device structure.

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables the creation of ophthalmic devices with active components that can be energized and controlled, enhancing functionality while maintaining biocompatibility and efficiency in lens design, accommodating various functionalities within the constraints of human eye wear.

Implementation Method 1

The reactive monomer mix is exposed to actinic radiation to form an ophthalmic lens

Methodology Applied
Scientific EffectPhotopolymerisation: Photopolymerisation

Data Source

PatentUS9102111B2Method of forming a functionalized insert with segmented ring layers for an ophthalmic lens
Publication Date: 2015.08.11 JOHNSON & JOHNSON VISION CARE INC
  • US9102111B2 patent drawing
  • US9102111B2 patent drawing
  • US9102111B2 patent drawing

AI summary

The present invention relates to a method of forming an insert for contact lens. The insert having rings and ring segments that make up functionalized layers in a functional layer insert, for incorporation into an ophthalmic lens. The layer insert which can include substrate layers that are intact full rings, segmented rings or a combination of both. The method includes the steps of forming the ring segments, assembling the ring segments into ring substrate layers, forming electrical interconnections and encapsulating the insert in a contact lens.