Segmented Rotor Core Layout for Electric Machine Vibration Suppression

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Solution Overview

Problem

In stator magneto motors, the rotor experiences significant vibration due to electromagnetic excitation forces, which is not effectively suppressed by dividing the rotor core in the axis direction alone, requiring optimal determination of division number and ratio to mitigate this issue.

Innovation Solution

The rotating electric machine is designed with a rotor divided into multiple cores, where the axis direction widths and distances from support parts are strategically set to satisfy specific conditions, effectively suppressing vibrations attributed to electromagnetic excitation forces by managing the bending modes of vibration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If the rotor core is divided in the axis direction, then the vibration of the rotor can be suppressed, but the device complexity increases due to the need to optimize division number and ratio

Engineering Contradiction:
Improverotor vibrationVSAvoiddivision number and ratio determination
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The rotor core is divided into multiple segments along the axis direction, with each segment having a specific width. By dividing the rotor core into multiple parts (first rotor core, second rotor core, third rotor core), the patent reduces vibration caused by electromagnetic excitation forces while maintaining manageable complexity through systematic segmentation rather than arbitrary division.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent applies specific parameter relationships to determine the optimal division configuration. The width ratios between rotor core segments are defined by specific inequalities (γ≥ε when α>β, and γ≤ε when α<β), which provides a clear parameter-based method for reducing vibration without requiring complex optimization processes.

Inventive Principle:
Principle #35Parameter changes

2Object-affected harmful factors

If the rotor core is divided into multiple parts, then the vibration suppression is improved, but the manufacturing precision requirements increase

Engineering Contradiction:
Improveelectromagnetic excitation force vibrationVSAvoidaxis direction width ratio control
Core Design Contradiction:
Object-affected harmful factorsVSManufacturing precision

Solution Approach 1:

Different segments of the rotor core are given different local characteristics through specific width ratios. The first rotor core has width γ, the second has width δ, and the third has width ε, with specific relationships between these widths based on bearing distances. This local differentiation allows vibration suppression while providing clear manufacturing guidelines for each segment.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent establishes clear parameter relationships (γ≥ε or γ≤ε depending on α>β or α<β) that guide manufacturing precision requirements. Rather than requiring arbitrary precise control, the patent provides specific parameter inequalities that define acceptable ranges, making manufacturing more straightforward while still achieving vibration suppression.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration effectively reduces rotor vibrations by optimizing the division size of the rotor core based on support distances, thereby minimizing the impact of electromagnetic excitation forces on the rotor's vibration modes.

Implementation Method 1

a rotor suffers from the increase in the vibration which is attributed to electromagnetic excitation forces

Methodology Applied
Scientific EffectElectromagnetic excitation forces: Electromagnetic Induction

Data Source

PatentUS12184136B2Rotating electric machine
Publication Date: 2024.12.31 MITSUBISHI ELECTRIC CORP
  • US12184136B2 patent drawing
  • US12184136B2 patent drawing
  • US12184136B2 patent drawing

AI summary

In a rotating electric machine, an axis direction width of a rotor core arranged at an end of a load side of the rotating shaft is set to be γ, an axis direction width of a rotor core arranged at an opposite side end of the load side is set to be ε, a distance from a support part at the load side to the rotor core at the load side is set to be α, and a distance from a support part at the opposite side of the load side to a rotor core at the opposite side of the load side is set to be β. In a case of α&gt;β, γ≥ε is satisfied, and in a case of α&lt;β, γ≤ε is satisfied. Thereby, the vibration of the rotor can be suppressed effectively.