Segmented Heatable Seatbelt Webbing for Selective Heating

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Solution Overview

Problem

Existing heatable seatbelt webbings in vehicles heat a fixed length of the webbing regardless of the occupant's body height, leading to inefficient energy use and potential heat accumulation when not fully unwound.

Innovation Solution

A heatable seatbelt webbing with multiple sections, each having its own heating conductor, allowing for selective heating based on the occupant's height, integrated into the webbing body using conductive materials like wires or yarns, and a control unit to manage heating sections and prevent overheating.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a fixed length heatable area is used in the webbing, then the heating system is simple to manufacture, but energy efficiency deteriorates when the occupant has a short body height

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidenergy efficiency
Core Design Contradiction:
Ease of manufactureVSUse of energy by moving object

Solution Approach 1:

The webbing is divided into multiple heatable sections (first, second, third sections) along its longitudinal direction, each with its own heating conductor. This segmentation allows selective heating of only the necessary portion based on occupant height, improving energy efficiency while maintaining manufacturing feasibility through modular design

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The heating system transitions from a static fixed-length heating approach to a dynamic selective heating approach. The control unit activates specific heating conductors based on detected occupant height, allowing the system to adapt its heating configuration dynamically to match actual needs

Inventive Principle:
Principle #15Dynamics

2Reliability

If the entire webbing is heated, then adequate heating coverage is ensured for all occupant heights, but heat accumulation occurs when the webbing is not completely unwound

Engineering Contradiction:
Improveheating coverageVSAvoidheat accumulation
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

By segmenting the webbing into multiple heatable sections with independent heating conductors, the system can activate only the sections that are currently in use based on webbing extension. This prevents heating of coiled portions and eliminates heat accumulation while ensuring adequate coverage for the unwound portion

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The control unit receives feedback about webbing extension and activates heating conductors accordingly. This feedback mechanism ensures that heating is applied only to the necessary sections, maintaining reliable heating coverage while preventing harmful heat accumulation in coiled portions

Inventive Principle:
Principle #23Feedback

3Adaptability or versatility

If multiple heatable sections are implemented, then energy efficiency and adaptability improve, but device complexity increases

Engineering Contradiction:
Improveadaptability to occupant heightVSAvoidsystem complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The webbing is divided into multiple heatable sections (first, second, third sections) along its longitudinal direction, each with its own heating conductor. This segmentation allows selective heating of only the necessary portion based on occupant height, improving energy efficiency while maintaining manufacturing feasibility through modular design

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The heating system is designed to serve multiple functions: it can heat different portions of the webbing depending on occupant height, and it can operate in different configurations (full heating, partial heating, selective section heating). This multi-functionality increases adaptability while the underlying structure remains relatively simple

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables energy-efficient heating tailored to the occupant's height, preventing unnecessary heating of the belt reel and ensuring safe temperature management, thus enhancing both comfort and safety.

Implementation Method 1

each heatable section has its own heating conductor associated with it in such a manner that the heatable sections are heatable separately from one another

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Data Source

PatentUS20240208458A1Heatable belt strap, and seat belt system
Publication Date: 2024.06.27 ZF AUTOMOTIVE GERMANY GMBH
  • US20240208458A1 patent drawing
  • US20240208458A1 patent drawing
  • US20240208458A1 patent drawing

AI summary

The invention describes a heatable webbing (12) for a seatbelt system (14) of an automotive vehicle, wherein the webbing (12) comprises plural heatable sections (24, 26, 28) each extending over different longitudinal portions of the webbing (12), wherein at least one heating conductor (18, 20, 22, 44, 46, 64, 66, 68) is associated with each heatable section (24, 26, 28) in such a manner that the heatable sections (24, 26, 28) can be heated separately from each other by appropriate activation of the individual heating conductors (18, 20, 22, 44, 46, 64, 66, 68). Moreover, the invention describes a seatbelt system (14) for an automotive vehicle comprising a heatable webbing (12).