Segmented Shear Ram Ledges for BOP Tubular String Cutting
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Solution Overview
Problem
Blowout preventer (BOP) systems face challenges in efficiently shearing tubular strings to form a seal during kick or blowout conditions, particularly at increased depths where higher pressures and robust tubular string materials require greater shear force, often necessitating larger and more powerful actuators.
Innovation Solution
The BOP system incorporates shearing rams with ledges that concentrate shear force in a single plane, reducing the input force required to shear the tubular string by increasing the shear force applied, allowing for more efficient operation without the need for larger actuators.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Force
If conventional shearing rams are used, then the BOP can shear tubular strings at shallow depths, but at increased depths the required shear force exceeds the capability of available actuators
Solution Approach 1:
The shearing ram is segmented into multiple ledges that create separate shear planes along the tubular string. This segmentation concentrates the shear force at multiple discrete locations rather than requiring a single large force application, enabling effective shearing at increased depths without requiring proportionally larger actuators.
Solution Approach 2:
The ledges are positioned at specific locations on the shearing ram to concentrate shear force at critical planes of the tubular string. This local concentration of shear force maximizes the effectiveness of the actuator power by applying force precisely where it is most needed to achieve shearing.
2Force
If larger actuators are used to provide greater shear force, then shearing capability at increased depths is improved, but device complexity and size increase
Solution Approach 1:
By segmenting the shearing action into multiple ledges that create separate shear planes, the system achieves greater total shear force capability without requiring a single large actuator. The segmentation allows the use of a compact actuator that applies force sequentially or simultaneously at multiple ledge locations.
Solution Approach 2:
The ledges extend in a dimension perpendicular to the primary shear direction, creating multiple shear planes that distribute the force requirement. This dimensional approach allows a smaller actuator to achieve the equivalent of a much larger single-plane shear force.
Data Source
AI summary
The present disclosure relates to a system that includes a shearing ram configured to mount in a blowout preventer. The shearing ram includes a body portion that may move along an axis of movement. The shearing ram also includes a sealing member disposed in a first surface of the body portion. The sealing member is biased away from the first surface in a crosswise direction relative to the axis of movement, such that the sealing member may engage a second surface of a second shearing ram when the first shearing ram and the second shearing ram overlap with one another with respect to the axis of movement.


