Segmented Shear Ram Ledges for BOP Tubular String Cutting

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Solution Overview

Problem

Blowout preventer (BOP) systems face challenges in efficiently shearing tubular strings to form a seal during kick or blowout conditions, particularly at increased depths where higher pressures and robust tubular string materials require greater shear force, often necessitating larger and more powerful actuators.

Innovation Solution

The BOP system incorporates shearing rams with ledges that concentrate shear force in a single plane, reducing the input force required to shear the tubular string by increasing the shear force applied, allowing for more efficient operation without the need for larger actuators.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Force

If conventional shearing rams are used, then the BOP can shear tubular strings at shallow depths, but at increased depths the required shear force exceeds the capability of available actuators

Engineering Contradiction:
Improveshear forceVSAvoidactuator power
Core Design Contradiction:
ForceVSPower

Solution Approach 1:

The shearing ram is segmented into multiple ledges that create separate shear planes along the tubular string. This segmentation concentrates the shear force at multiple discrete locations rather than requiring a single large force application, enabling effective shearing at increased depths without requiring proportionally larger actuators.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The ledges are positioned at specific locations on the shearing ram to concentrate shear force at critical planes of the tubular string. This local concentration of shear force maximizes the effectiveness of the actuator power by applying force precisely where it is most needed to achieve shearing.

Inventive Principle:
Principle #3Local quality

2Force

If larger actuators are used to provide greater shear force, then shearing capability at increased depths is improved, but device complexity and size increase

Engineering Contradiction:
Improveshear forceVSAvoidactuator size
Core Design Contradiction:
ForceVSDevice complexity

Solution Approach 1:

By segmenting the shearing action into multiple ledges that create separate shear planes, the system achieves greater total shear force capability without requiring a single large actuator. The segmentation allows the use of a compact actuator that applies force sequentially or simultaneously at multiple ledge locations.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The ledges extend in a dimension perpendicular to the primary shear direction, creating multiple shear planes that distribute the force requirement. This dimensional approach allows a smaller actuator to achieve the equivalent of a much larger single-plane shear force.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS10745990B2Shear rams for a blowout preventer
Publication Date: 2020.08.18 CAMERSON INT CORP
  • US10745990B2 patent drawing
  • US10745990B2 patent drawing
  • US10745990B2 patent drawing

AI summary

The present disclosure relates to a system that includes a shearing ram configured to mount in a blowout preventer. The shearing ram includes a body portion that may move along an axis of movement. The shearing ram also includes a sealing member disposed in a first surface of the body portion. The sealing member is biased away from the first surface in a crosswise direction relative to the axis of movement, such that the sealing member may engage a second surface of a second shearing ram when the first shearing ram and the second shearing ram overlap with one another with respect to the axis of movement.