Segmented Support Column for Rapid Quiet Deployment

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Solution Overview

Problem

Existing retractable towers are bulky, heavy, and difficult to transport, requiring extensive setup time, generating noise, and lacking protection for internal components, making them unsuitable for rapid deployment in remote or hostile environments.

Innovation Solution

A modular, extendable/retractable column assembly with linked segments and a drive mechanism that allows for rapid deployment and retraction, featuring a guide assembly with a worm drive or power screw for vertical movement, and a cowl for environmental protection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Weight of moving object

If existing retractable towers are used, then they can provide elevated support for equipment or persons, but they are bulky, heavy, and difficult to transport to remote locations

Engineering Contradiction:
Improvetower weightVSAvoiddeployment reliability in remote locations
Core Design Contradiction:
Weight of moving objectVSReliability

Solution Approach 1:

The tower is divided into multiple telescoping sections that can be nested within each other during transport, significantly reducing the overall size and weight of the movable structure while maintaining full height capability when deployed

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The telescoping sections are designed to nest within each other like dolls, with each section containing the next smaller section, maximizing compactness for transport while enabling full extension for operational height

Inventive Principle:
Principle #7Nested doll (Nesting)

2Productivity

If existing retractable towers are used, then they can provide elevated support, but they require extensive setup time of 1-2 hours or longer

Engineering Contradiction:
Improvedeployment speedVSAvoidsetup time
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

The tower employs a dynamic telescoping mechanism with drive systems that enable rapid extension and retraction of sections, transforming the static assembly process into a dynamic operation that can be completed in minutes rather than hours

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The tower sections are pre-configured with alignment features and connection mechanisms that automatically engage during deployment, eliminating the need for manual alignment and preparation steps that previously consumed significant time

Inventive Principle:
Principle #10Preliminary action

3Object-generated harmful factors

If existing retractable towers are used, then they can be erected, but they generate significant noise levels that are detrimental in situations where stealth is required

Engineering Contradiction:
Improvenoise levelVSAvoidstealth capability
Core Design Contradiction:
Object-generated harmful factorsVSEase of operation

Solution Approach 1:

The patent replaces traditional high-noise mechanical drive systems with alternative mechanisms such as cable-driven or friction-based telescoping systems that operate quietly, eliminating the noise-generating gears and motors of conventional towers

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

4Reliability

If existing retractable towers are used, then they can provide elevated support, but they lack protection for internal mechanical and electrical components from the environment

Engineering Contradiction:
Improvecomponent protectionVSAvoidprotective structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The tower incorporates protective housings and enclosures that form flexible yet durable barriers around internal components, shielding mechanical and electrical systems from environmental factors such as moisture, dust, and corrosion without adding excessive complexity

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables quick and quiet deployment in remote locations, resistant to wind loads, and protects internal components, facilitating rapid setup and teardown for emergency communications or surveillance.

Implementation Method 1

a guide assembly with a worm drive or power screw for vertical movement

Methodology Applied
Scientific EffectWorm drive: Worm Drive

Data Source

PatentUS10975563B2Extendable/retractable support column
Publication Date: 2021.04.13 TOWER SOLUTIONS LLC
  • US10975563B2 patent drawing
  • US10975563B2 patent drawing
  • US10975563B2 patent drawing

AI summary

An extendable and retractable column which is formed from at least three linked sections or chains. The linked sections include a plurality of individual segments linked end to end. As the linked segments are extended, each of the individual segments of the linked chains engage individual segments of adjacent linked sections to form a column. As the linked sections are retracted, each of the individual segments of the linked sections disengage from the individual segment of the adjacent linked sections and the individual linked sections may be rolled up into a multi-sided form for compact storage.