Segmented SW-SAGD Injection for Thin Bitumen Reservoirs

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Solution Overview

Problem

Conventional Single Well Steam Assisted Gravity Drainage (SW-SAGD) techniques face challenges with slow steam chamber growth and low oil production rates due to inefficient steam chamber development and limited effective production well length, particularly in thin-zone bitumen reservoirs.

Innovation Solution

Modifying the SW-SAGD process by introducing steam injection points between the toe and heel of the horizontal well, either centrally or with multiple points, to allow steam chamber growth from both sides and increase the effective production well length, potentially using cyclic preheat phases and solvent injection to enhance oil recovery.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If conventional SW-SAGD with single toe injection is used, then the process is simple to implement, but steam chamber growth is slow and oil production rate is low

Engineering Contradiction:
Improveoil production rateVSAvoidinjection system complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The injection system is segmented into multiple injection points (heel, toe, and intermediate points) along the horizontal well. This segmentation allows simultaneous steam injection at multiple locations, creating multiple steam chambers that grow toward each other, thereby accelerating overall steam chamber development and oil production while maintaining manageable complexity through modular injection zones

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The injection strategy transitions from one-dimensional (single toe injection) to multi-dimensional spatial distribution of injection points along the well length. By injecting steam at multiple locations (heel, toe, and intermediate points) simultaneously, the steam chamber develops in a more distributed three-dimensional pattern, significantly increasing the effective production well length and oil recovery rate

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Duration of action of moving object

If multiple injection points are used, then steam chamber development is accelerated, but well completion complexity increases

Engineering Contradiction:
Improvesteam chamber growth rateVSAvoidwell completion complexity
Core Design Contradiction:
Duration of action of moving objectVSDevice complexity

Solution Approach 1:

The well is divided into multiple injection zones (heel, toe, and intermediate segments) separated by packers. Each segment can be independently completed and injected, allowing accelerated steam chamber growth through simultaneous multi-point injection while managing completion complexity through modular segmentation with standardized packer installations

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Thermal packers are installed during well completion to create isolated injection zones before production begins. This preliminary action enables subsequent multi-point steam injection without requiring complex real-time zonal control, as the physical barriers are already in place to maintain pressure differentials and prevent cross-contamination between injection zones

Inventive Principle:
Principle #10Preliminary action

3Productivity

If steam injection is continuous, then oil mobilization is maintained, but water consumption increases

Engineering Contradiction:
Improveoil recovery efficiencyVSAvoidwater consumption
Core Design Contradiction:
ProductivityVSLoss of substance

Solution Approach 1:

Multiple injection points enable continuous and uniform steam distribution along the entire well length, maintaining constant oil mobilization throughout the reservoir. This continuous action improves recovery efficiency by eliminating cold spots and ensuring consistent heating, while the distributed injection pattern reduces total water consumption by optimizing steam placement and minimizing redundant heating

Inventive Principle:
Principle #20Continuity of useful action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach significantly accelerates oil recovery by doubling the effective production well length and increasing oil production rates, as demonstrated by simulation results, while maintaining cost-effectiveness for thin-zone applications.

Implementation Method 1

Steam is injected continuously into the injection well, where it rises in the reservoir and forms a steam chamber. At the interface between the steam chamber and cold oil, steam condenses and heat is transferred to the surrounding oil.

Methodology Applied
Scientific EffectHeat transfer: Conduction (thermal)

Implementation Method 2

At the interface between the steam chamber and cold oil, steam condenses and heat is transferred to the surrounding oil.

Methodology Applied
Scientific EffectCondensation: Condensation

Implementation Method 3

This heated oil becomes mobile and drains, together with the condensed water from the steam, into the production well due to gravity segregation within steam chamber.

Methodology Applied
Scientific EffectGravity segregation: Gravitation

Data Source

PatentUS11428086B2SW-SAGD with between heel and toe injection
Publication Date: 2022.08.30 CONOCOPHILLIPS CO
  • US11428086B2 patent drawing
  • US11428086B2 patent drawing
  • US11428086B2 patent drawing

AI summary

Single well SAGD is improved by having one or more injection segments and two or more production segments between the toe end and the heel end of a flat, horizontal well. The additional injection points improve the rate of steam chamber development as well as the rate of production, as shown by simulations of a central injection segment bracketed by a pair of production segments (-P-I-P-), and by a pair of injection segments with three production segments (-P-I-P-I-P). Although the completion of the single well costs more, this configuration allows the development of thin plays that cannot be economically developed with traditional SAGD wellpairs.