Anti-Loosening Screw Pair Using Segmented Thread Contact
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Solution Overview
Problem
Threaded connections in mechanical systems are prone to loosening under conditions like vibration and alternating temperatures, leading to reduced connecting force and potential safety hazards.
Innovation Solution
An anti-loosening screw pair is designed with a first screw component having an inner screw thread and a second screw component with an outer screw thread, featuring force-bearing and non-force-bearing fitting faces with stoppers to prevent radial displacement, ensuring secure engagement and stability.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If conventional threaded connection is used, then the connection is easy to assemble and disassemble, but the connection is prone to loosening under vibration and alternating temperatures
Solution Approach 1:
The threaded connection is divided into force-bearing fitting faces and non-force-bearing fitting regions, with stoppers positioned in the non-force-bearing regions. This segmentation allows the connection to maintain simplicity while adding anti-loosening functionality through discrete stopper elements that prevent radial displacement without interfering with the primary force-bearing surfaces.
Solution Approach 2:
Stoppers act as intermediary elements between the force-bearing fitting faces and the external environment. These stoppers prevent radial displacement and loosening under vibration and temperature changes without directly interfering with the force transmission paths, thus maintaining connection reliability while preserving the simplicity of the threaded structure.
2Reliability
If stoppers are added to prevent radial displacement, then anti-loosening performance is improved, but manufacturing complexity increases
Solution Approach 1:
Stoppers are strategically positioned only in non-force-bearing fitting regions where they do not interfere with load transmission. This local quality approach ensures that the majority of the threaded surface maintains its original manufacturing simplicity while adding anti-loosening functionality only where needed, minimizing the impact on ease of manufacture.
Solution Approach 2:
Instead of modifying the entire threaded surface, stoppers are applied partially only in non-force-bearing regions. This partial action approach adds the necessary anti-loosening function without requiring complete redesign or modification of the entire threaded component, thus maintaining relatively simple manufacturing processes.
3Force
If force-bearing fitting faces are used for connection, then connecting force is maximized, but radial displacement cannot be prevented without affecting force transmission
Solution Approach 1:
The fitting surfaces are segmented into force-bearing regions that maximize connecting force transmission and non-force-bearing regions that accommodate stoppers for radial displacement control. This segmentation allows both functions to operate independently without interfering with each other, maintaining maximum connecting force while effectively preventing loosening.
Solution Approach 2:
Stoppers serve as intermediary elements that control radial displacement without directly interfering with the force-bearing fitting faces. By positioning stoppers in non-force-bearing regions, they mediate between the need for radial displacement prevention and the need to maintain optimal force transmission paths, allowing both objectives to be achieved simultaneously.
Data Source
AI summary
The present disclosure provides an anti-loosening screw pair and an anti-loosening screw component. The screw pair includes a first screw component provided with a first screw thread and a second screw component whose outer wall surface is provided with a second screw thread. The first and second screw components are in threaded connection. In a direction of the first screw component being screwed into the second screw component, sides of the first and second screw threads pressing against each other are formed into force-bearing fitting faces respectively, and opposite sides thereof are formed into non-force-bearing fitting regions respectively. At least one of the force-bearing fitting faces and the non-force-bearing fitting regions of the first and the second screw components is provided with a stopper so as to prevent radial displacement between the first and the second screw components.


