Segmented Torsion Bar Damping for Tracked Vehicle Space Constraints

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Solution Overview

Problem

Existing solutions for damping vibrations in tracked vehicles require significant installation space and fail to effectively manage temperature and movement-dependent damping, limiting the usability and accessibility of vehicle interiors.

Innovation Solution

Dividing long torsion bar springs into smaller units and orienting them parallel to the vehicle pan, connected by transmission elements, allows for space-saving damping without the need for transverse installation space, enabling efficient vibration absorption and reduced height requirements.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If long torsion bar springs are used to dampen vibrations of track rollers, then effective vibration damping is achieved, but significant installation space is required transverse to and below the vehicle pan

Engineering Contradiction:
Improvevibration dampingVSAvoidinstallation space
Core Design Contradiction:
ReliabilityVSArea of stationary object

Solution Approach 1:

The long torsion bar spring is divided into multiple smaller torsion bar segments arranged in series. Each segment contributes to the overall torsional damping while the segmented configuration allows the system to fit within the available space transverse to the vehicle pan, rather than requiring a single long spring extending below the pan.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Instead of arranging the torsion bar spring in a single long configuration extending below the pan, the invention reconfigures it as multiple segments arranged in a series configuration that utilizes the transverse space more efficiently, changing the spatial dimensionality of the installation from a vertical extension to a distributed transverse arrangement.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If torsion bar springs are mounted above the pan bottom to achieve necessary torsion angles, then vibration damping is effective, but the usable height in the interior is considerably reduced

Engineering Contradiction:
Improvevibration dampingVSAvoidusable height
Core Design Contradiction:
ReliabilityVSLength of moving object

Solution Approach 1:

By segmenting the torsion bar spring into multiple smaller units, each segment requires a smaller individual torsion angle to contribute to the overall damping effect. This allows the total torsion angle to be achieved through the cumulative effect of multiple segments rather than requiring a single large-angle deflection that would consume excessive vertical space.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention uses multiple torsion bar segments that each provide a portion of the total damping effect. Rather than requiring one spring to provide the entire torsion angle in a single deflection, the partial action of multiple segments achieves the same overall damping with reduced individual deflection requirements, preserving interior height.

Inventive Principle:
Principle #16Partial or excessive action

3Reliability

If hydraulic shock-absorbing means are used to support track rollers, then vibration damping is transferred outside the pan, but temperature management and movement-dependent damping remain problematic

Engineering Contradiction:
Improvevibration dampingVSAvoidtemperature management
Core Design Contradiction:
ReliabilityVSTemperature

Solution Approach 1:

The invention replaces the hydraulic shock-absorbing system with a purely mechanical torsion bar spring system. This substitution eliminates the temperature management issues associated with hydraulic fluid and the complexity of movement-dependent damping control, providing a simpler, more reliable mechanical damping solution that is less sensitive to environmental conditions.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach reduces installation space requirements, enhances vibration damping efficiency, and improves accessibility by distributing torsion angles uniformly across multiple torsion bars, allowing for effective damping without compromising interior space or crew access.

Implementation Method 1

damping of the individual track rollers is realized according to the state of the art by means of a torsion bar spring

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

the long, torsion-absorbing torsion bar springs of the intermediate track rollers are divided into a plurality of smaller torsion bar springs

Methodology Applied
Scientific EffectTorsion: Torsion Spring

Data Source

PatentUS8833795B2Device for damping the vibrations in a crawler or tracked vehicle
Publication Date: 2014.09.16 RHEINMETALL LANDSYSTEME GMBH
  • US8833795B2 patent drawing
  • US8833795B2 patent drawing
  • US8833795B2 patent drawing

AI summary

A device for damping vibrations acting on a tracked vehicle is provided, which has a front and rear track roller. Torsion springs are mounted along a vehicle pan. Alternatively, the torsion springs can be subdivided into smaller torsion springs. For the immediate track rollers, a further device is provided in which the long torsion springs which hitherto absorbed the torsion are divided into a plurality of smaller torsion springs and mounted not transversely with respect to the vehicle pan, but in a direction of travel with respect thereto. The torsion springs are functionally connected to one another via drive and/or transmission elements, and are accommodated outside an interior space. In this way, no further installation space is required transversely with respect to and below the vehicle pan, at most in the side region or within a small recess in the pan, a so-called pan niche.