Segmented Trailing Shield for High Data Rate Perpendicular Recording
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Solution Overview
Problem
Current perpendicular magnetic recording (PMR) write heads face a tradeoff between trailing shield efficiency and wide adjacent track erasure (WATE) performance, where high magnetic saturation materials improve efficiency but worsen WATE due to field leakage.
Innovation Solution
A trailing shield structure is designed with a first magnetic layer having a magnetic saturation moment of 16-24 kG above a hot seed layer and a second magnetic layer with 8-16 kG on the sides, using high damping materials to minimize WATE while maintaining ADC performance, and incorporating a PP3 trailing shield with a recessed front side and varying thickness configurations.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If a high magnetic saturation material (16-24 kG) is used for the trailing shield layer, then trailing shield efficiency and area density capability are improved, but wide adjacent track erasure performance deteriorates due to field leakage
Solution Approach 1:
The trailing shield structure is segmented into three distinct layers: a first trailing shield layer with high magnetic saturation (16-24 kG) for efficiency, a low magnetic saturation layer (8-16 kG) positioned at the air bearing surface to contain fields, and a second trailing shield layer (16-24 kG) providing structural support. This segmentation allows each layer to perform its specific function, resolving the contradiction between efficiency and field leakage.
Solution Approach 2:
Different magnetic saturation properties are assigned to different regions of the trailing shield structure. The first layer uses high saturation material for overall efficiency, while the second layer uses low saturation material specifically at the air bearing surface where field containment is critical for preventing adjacent track erasure. This local differentiation of material properties resolves the contradiction.
2Ease of manufacture
If the trailing shield layer is made with full width coverage, then manufacturing simplicity is maintained, but write response speed deteriorates
Solution Approach 1:
The trailing shield is divided into multiple layers with different width configurations. The first and second trailing shield layers can have reduced widths compared to full width coverage, while the low saturation layer provides the necessary magnetic containment. This segmentation enables faster write response while maintaining manufacturability through standardized layering processes.
Solution Approach 2:
The solution moves from a single-dimensional full width layer to a multi-layered structure where width varies through the thickness dimension. This allows optimization of write response speed by reducing the effective width of high saturation layers while maintaining adequate field containment through the stacked configuration.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This design enhances trailing shield efficiency and reduces WATE, achieving improved area density capability and write response speed without compromising WATE performance, suitable for advanced HDD devices.
Implementation Method 1
a first trailing shield layer with a 16-24 kG magnetic saturation moment Ms that has a bottom surface contacting a top surface of a hot seed layer (19-24 kG Ms)
Implementation Method 2
a second trailing shield layer with a 8-16 kG Ms that adjoins sides of the write gap, hot seed layer, and first TS layer
Data Source
AI summary
A method of forming a PMR writer with an all wrap around (AWA) shield design in which one or more of the leading shield, side shields, and trailing shield (TS) structure (except the hot seed layer) at the air bearing surface (ABS) are comprised of an alloy having a damping parameter α of ≥0.04 to minimize wide area track erasure (WATE). The TS structure comprises two outer magnetic layers with an 8-16 kiloGauss (kG) saturation magnetic moment (Ms) on each side of a center stack with a lower write gap, a middle hot seed layer (Ms of 19-24 kG), and an upper magnetic layer (Ms of 16-24 kG). The hot seed layer and upper TS magnetic layer promote improved area density capability (ADC). A second TS layer with Ms of 16-24 kG and a full width at the ABS may be formed on the upper magnetic layer.


