Segmented Transmit Coil for Wireless Power Transfer

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Solution Overview

Problem

Current wireless power transfer systems face inefficiencies due to heating issues caused by strong magnetic field concentrations near receiving devices, which can lead to damage and reduced power transfer efficiency.

Innovation Solution

A transmit coil configuration with multiple taps allows for adjustable active area control, reducing heating by aligning the transmit coil's size with the receive coil's geometry, and incorporating a magnetic secured transmission (MST) coil for improved power transfer and data communication efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the transmit coil operates at high power to improve wireless power transfer efficiency, then power transfer efficiency is improved, but thermal losses increase causing heating issues

Engineering Contradiction:
Improvepower transfer efficiencyVSAvoidheating
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The transmit coil is divided into multiple independently controllable coil segments. Each segment can be individually activated or deactivated based on the receive coil's position and size, allowing the system to optimize power transfer while minimizing the active area to reduce thermal losses and heating effects.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system dynamically adjusts which coil segments are active based on real-time detection of the receive coil's position, size, and orientation. This dynamic reconfiguration allows the transmit coil to adapt its active area to match the receive coil's geometry, improving coupling efficiency while minimizing unnecessary thermal generation in inactive regions.

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If the transmit coil area is increased to improve coupling with various device sizes, then adaptability is improved, but magnetic field concentration and heating increase

Engineering Contradiction:
Improvedevice size accommodationVSAvoidmagnetic field concentration
Core Design Contradiction:
Adaptability or versatilityVSObject-affected harmful factors

Solution Approach 1:

The transmit coil is segmented into multiple independent sections that can be selectively activated. This allows the system to accommodate various device sizes by activating only the necessary segments, providing adaptability without requiring the entire coil to be active, thereby reducing magnetic field concentration and heating in any single area.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different segments of the transmit coil can be activated based on the local requirements of the receive coil's position and size. This local quality approach ensures that magnetic field energy is concentrated only where needed for power transfer, rather than being distributed across the entire coil area, thus reducing overall heating while maintaining adaptability.

Inventive Principle:
Principle #3Local quality

3Device complexity

If the transmit coil uses a fixed configuration to simplify design, then device complexity is reduced, but power transfer efficiency varies with device geometry

Engineering Contradiction:
Improvecoil configurationVSAvoidpower transfer efficiency
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

The system employs dynamic control of coil segments based on detected receive coil characteristics. While the physical coil structure remains fixed, the electrical configuration is dynamically adjusted by activating specific segments, providing adaptability to various device geometries without requiring multiple physical coil designs or complex reconfiguration mechanisms.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system uses feedback from the detection of receive coil position, size, and orientation to determine which transmit coil segments to activate. This feedback mechanism allows the system to automatically optimize power transfer efficiency for different device geometries while maintaining a simple fixed physical coil structure.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances power transfer efficiency by reducing thermal losses and improving magnetic field distribution, allowing for better coupling and increased pass rates in MST data transmission, while accommodating various device sizes and shapes.

Implementation Method 1

a transmitter includes a transmission coil that efficiently transmits the wireless power

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

the receiver coil receives the wireless power generated by the transmit coil

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 3

heating issues caused by strong magnetic field concentrations near receiving devices

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Data Source

PatentUS10923273B2Coil design for wireless power transfer
Publication Date: 2021.02.16 INTEGRATED DEVICE TECH INC
  • US10923273B2 patent drawing
  • US10923273B2 patent drawing
  • US10923273B2 patent drawing

AI summary

In some embodiments, a transmit coil configuration is provided. A coil configuration for a wireless transmitter according to some embodiments can include a plurality of turns coupled between a first tap coupled to an innermost turn and a second tap coupled to an outermost turn; and at least one adjustment tap coupled to at least one turn of the transmitter coil between the innermost turn and the outermost turn. The transmission coil can include an MST coil coupled to the second tap of the transmission coil. In some embodiments, the MST coil can include a plurality of turns arranged in one of a circle, an oval, an egg shape, or a square shape.