Segmented Vapor Plug for Dewar Pressure Equalization

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Solution Overview

Problem

Existing cryogenic storage and transport systems face challenges in reducing evaporation of liquids and gases while maintaining pressure equality, leading to potential explosions and loss of cryogenic temperatures.

Innovation Solution

A segmented vapor plug system comprising interconnected disks and sheets, with flexible fins and a thermocouple channel, that partially seals the dewar to allow pressure equalization while minimizing evaporation and warm air ingress.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a vapor plug partially seals the dewar opening to allow liquid or gas to escape, then pressure buildup is prevented, but warm air is drawn into the dewar causing increased evaporation

Engineering Contradiction:
Improvepressure equalizationVSAvoidevaporation loss
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The vapor plug is divided into multiple disks and sheets arranged in a segmented structure. This segmentation creates multiple narrow gaps between components that allow pressure equalization while restricting warm air ingress through the combined effect of multiple barriers, thereby reducing evaporation loss while maintaining pressure safety

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different portions of the vapor plug have different properties - the segmented structure creates regions with varying gap sizes and thermal characteristics. The narrow gaps between disks and sheets provide localized pathways for pressure equalization while maintaining thermal barriers in other regions, optimizing both pressure management and evaporation reduction

Inventive Principle:
Principle #3Local quality

2Loss of energy

If the dewar is completely sealed to prevent evaporation, then cryogenic temperatures are maintained, but pressure builds up causing potential explosion

Engineering Contradiction:
Improveevaporation lossVSAvoidpressure safety
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The vapor plug provides partial sealing rather than complete sealing, creating a balance where enough of the opening is closed to reduce evaporation loss, but sufficient gaps remain to allow pressure equalization. This partial action approach optimizes both cryogenic temperature maintenance and pressure safety

Inventive Principle:
Principle #16Partial or excessive action

3Loss of energy

If a traditional solid vapor plug is used to seal the dewar, then evaporation is reduced, but pressure cannot be equalized

Engineering Contradiction:
Improveevaporation lossVSAvoidpressure equalization
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The traditional solid vapor plug is replaced with a segmented structure of multiple disks and sheets. This segmentation transforms the solid barrier into a series of spaced components that maintain evaporative sealing while creating interconnected gaps for pressure equalization, resolving the contradiction between evaporation reduction and pressure management

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively reduces evaporation and maintains cryogenic temperatures by equalizing pressure and obstructing warm air entry, prolonging the duration of cryogenic storage.

Implementation Method 1

allow the liquid or gas to escape so that pressure does not build up inside the dewar

Methodology Applied
Scientific EffectPressure equalization: Pressure Gradient

Implementation Method 2

As the gas or liquid escapes, warm air is drawn into the dewar, which may cause further evaporation of the gas or liquid

Methodology Applied
Scientific EffectEvaporation: Evaporation

Implementation Method 3

The dry vapor shipper is a vacuum insulated container that is used to transport the material

Methodology Applied
Scientific EffectThermal insulation: Thermal Insulation

Data Source

PatentEP3799613B1Segmented vapor plug
Publication Date: 2025.12.24 CRYOPORT INC
  • EP3799613B1 patent drawingFigure 1A~1B
  • EP3799613B1 patent drawingFigure 2
  • EP3799613B1 patent drawingFigure 3A~3B

AI summary

Methods, apparatus, and device, such as a vapor plug, which partially seals an opening of a dewar. The vapor plug includes a vapor plug cover. The vapor plug cover is configured to cover an opening of a dewar. The vapor plug includes a neck that is formed from multiple disks and multiple sheets. The vapor plug includes a fastener that connects the multiple disks, the multiple sheets and the vapor plug cover.