Selectable Jaw Closure Actuation in Robotic Surgical Staplers

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Solution Overview

Problem

Current surgical instruments, such as surgical staplers and ultrasonic surgical instruments, lack advanced articulation mechanisms that enable precise and versatile motion control during robotic-assisted surgeries.

Innovation Solution

The development of a robotic surgical system with advanced articulation mechanisms, including a surgical stapler with a wrist joint and activating mechanisms like barrel cams and wedges, allows for precise control and multiple degrees of freedom, enabling complex surgical procedures.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a robotic surgical system with advanced articulation mechanisms is implemented, then precision and versatility in surgical procedures are enhanced, but device complexity increases

Engineering Contradiction:
Improveprecision in surgical proceduresVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The robotic surgical system is divided into modular components including the robotic arm, wrist joint, end effector, and articulation mechanisms. Each component can be independently controlled and optimized, allowing precise surgical movements while managing overall system complexity through functional segmentation

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system incorporates dynamic articulation mechanisms including barrel cams and wedges that enable real-time adjustment of jaw closure and wrist articulation. These dynamic elements allow the system to adapt its degree of freedom and motion characteristics during surgical procedures, enhancing precision without requiring permanently complex structures

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If multiple degrees of freedom and articulation mechanisms are added to enable complex surgical procedures, then versatility is improved, but device complexity increases

Engineering Contradiction:
Improveversatility in surgical proceduresVSAvoiddevice complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The robotic surgical system is designed with multi-functional capabilities where the same articulation mechanisms (barrel cam, wedge, jaw closure system) serve multiple purposes: enabling wrist articulation, controlling end effector orientation, and facilitating various surgical tasks including cutting, stapling, and tissue manipulation across different surgical procedures

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system employs dynamic articulation mechanisms that can adjust their degree of freedom during operation. The barrel cam and wedge structures enable variable geometric relationships between components, allowing the system to transition between different operational modes and adapt to diverse surgical requirements without permanent structural complexity

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS12279840B2Selectable jaw closure of a robotic surgical system
Publication Date: 2025.04.22 CILAG GMBH INTERNATIONAL
  • US12279840B2 patent drawing
  • US12279840B2 patent drawing
  • US12279840B2 patent drawing

AI summary

A surgical instrument includes an end effector, a shaft assembly, a drive, and an activating mechanism. The end effector includes first and second jaws. At least one of the first and second jaws is pivotable relative to the other of the first and second jaws between open and closed positions. The shaft assembly extends proximally from the end effector. The drive is operatively connected to a portion of at least one of the end effector or the shaft assembly. The activating mechanism includes an actuation body operatively connected to the drive. The portion is configured to perform a first actuation profile in response to the actuation body moving along a first predetermined path or perform a second actuation profile in response to the actuation body moving along a second predetermined path. Selection of the first predetermined path is configured to prevent the actuation body from accessing the second predetermined path.