Selectable One-Way Clutch Torque Direction Control

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Solution Overview

Problem

Hybrid powertrains face inefficiencies due to the need for complex clutch management to selectively ground or freewheel gears in planetary gear sets, leading to energy loss and reduced efficiency, particularly when transitioning between torque directions.

Innovation Solution

Incorporating a selectable one-way clutch (SOWC) to automatically freewheel in one direction and ground in another, reducing the need for hydraulic clutch activation and minimizing drag, thereby optimizing torque transmission and reducing energy loss.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If hydraulic clutches are used to selectively ground or freewheel gears in planetary gear sets, then torque direction control is achieved, but energy loss increases and efficiency decreases

Engineering Contradiction:
Improvetorque direction controlVSAvoidenergy loss
Core Design Contradiction:
Adaptability or versatilityVSLoss of energy

Solution Approach 1:

The one-way clutch automatically selects between locked and freewheeling states based on the direction of torque applied to the planetary gear set, eliminating the need for external hydraulic actuation. The device serves itself by using the torque direction itself as the control signal, thereby eliminating energy loss associated with hydraulic system operation while maintaining full adaptability for torque direction control

Inventive Principle:
Principle #25Self-service

2Reliability

If hydraulic clutches are continuously activated to manage gear transitions, then torque transmission control is maintained, but operational complexity increases

Engineering Contradiction:
Improvetorque transmission controlVSAvoidoperational complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The one-way clutch automatically transitions between locked and freewheeling states in response to torque direction changes without requiring external hydraulic control systems. This self-actuating mechanism maintains reliable torque transmission control while dramatically reducing operational complexity by eliminating continuous hydraulic activation and associated control infrastructure

Inventive Principle:
Principle #25Self-service

3Adaptability or versatility

If traditional clutches are used to ground planetary gear set components, then torque path selection is achieved, but drag increases and efficiency reduces

Engineering Contradiction:
Improvetorque path selectionVSAvoiddrag
Core Design Contradiction:
Adaptability or versatilityVSObject-generated harmful factors

Solution Approach 1:

The one-way clutch converts the potentially harmful drag of continuously engaged hydraulic clutches into a beneficial feature by designing the clutch to freewheel in one direction. This allows torque to pass through with minimal resistance when freewheeling is desired, while still providing firm grounding when needed, thereby reducing overall drag while maintaining torque path selection capability

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The SOWC enhances powertrain efficiency by automatically adjusting to freewheel or ground settings based on torque balance, reducing drag and operational complexity, and enabling seamless transitions between torque directions without the need for continuous hydraulic clutch activation.

Implementation Method 1

Incorporating a selectable one-way clutch (SOWC) to automatically freewheel in one direction and ground in another

Methodology Applied
Scientific EffectOne-way clutch mechanism: Ratchet

Data Source

PatentUS8655525B2Selectable one-way clutch operation in a hybrid powertrain
Publication Date: 2014.02.18 GM GLOBAL TECHNOLOGY OPERATIONS LLC
  • US8655525B2 patent drawing
  • US8655525B2 patent drawing
  • US8655525B2 patent drawing

AI summary

A hybrid powertrain includes a plurality of torque generative devices, a transmission input shaft, and a planetary gear set connecting the torque generative devices to the transmission input shaft. A method to control the powertrain includes monitoring a desired configuration of the powertrain and selectively grounding a gear of the planetary gear set with a selectable one way clutch based upon the desired configuration of the powertrain.