Intermediate Transfer Unit With Selectable Resistive Elements

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional image forming apparatuses face challenges in maintaining consistent current values through primary transfer members, leading to potential image quality degradation due to variations in transfer voltage distribution across different image carrying members.

Innovation Solution

The implementation of a resistor portion with multiple resistive elements in the power supply line for each primary transfer member, allowing for selective connection of resistive elements to adjust current values uniformly across these members, ensuring consistent transfer voltage distribution.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If a single power supply line is used for each primary transfer member, then the structure is simple, but the current value cannot be precisely controlled leading to image quality degradation

Engineering Contradiction:
Improvecurrent value control precisionVSAvoidpower supply structure complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The power supply line for each primary transfer member is segmented into multiple resistive elements (first, second, third resistive elements) with different resistance values. This segmentation allows selective connection of specific resistive elements to precisely control the current value flowing through each primary transfer member, thereby resolving the contradiction between control precision and structural simplicity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different resistive elements are connected to different primary transfer members based on their specific current requirements. Each primary transfer member can be equipped with a tailored combination of resistive elements (e.g., some members use only the first resistive element, others use first and second, etc.), allowing localized optimization of current control for each transfer member while maintaining overall system manageability.

Inventive Principle:
Principle #3Local quality

2Reliability

If transfer voltage is applied uniformly to all primary transfer members, then the power supply structure is simple, but variations in current values cause inconsistent transfer performance

Engineering Contradiction:
Improvetransfer performance consistencyVSAvoidpower supply configuration complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The power supply configuration applies local quality by providing different resistive element combinations to different primary transfer members based on their individual performance characteristics. This allows each transfer member to receive optimized current control tailored to its specific needs, ensuring consistent transfer performance across all members while avoiding the need for complex centralized control mechanisms.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The resistance values of the resistive elements are specifically designed to compensate for variations in electrical characteristics among different primary transfer members. By changing the resistance parameters (first, second, third resistive elements with different values), the system achieves uniform current distribution and consistent transfer performance despite inherent differences in the transfer members' electrical properties.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enables precise control of current values, preventing deviations from target values and enhancing image quality by ensuring uniform transfer voltage distribution, thereby improving the overall print output.

Implementation Method 1

The resistor portion includes a plurality of resistive elements having equal or different resistance values. The primary transfer member is connected to the power supply line via one or more previously selected resistive elements out of the plurality of resistive elements in the corresponding power supply portion.

Methodology Applied
Scientific EffectElectrical Resistance: Electrical Resistance

Data Source

PatentUS20250291298A1Intermediate transfer unit, image forming apparatus, and method of manufacturing an intermediate transfer unit
Publication Date: 2025.09.18 KYOCERA DOCUMENT SOLUTIONS INC
  • US20250291298A1 patent drawing
  • US20250291298A1 patent drawing
  • US20250291298A1 patent drawing

AI summary

An intermediate transfer unit includes an intermediate transfer belt, a plurality of primary transfer members, and a plurality of power supply portions that feed a transfer voltage to the corresponding primary transfer members. The power supply portions have a power supply line connected to the source of the transfer voltage and a resistor portion arranged between the corresponding primary transfer member and the power supply line. The resistor portion includes a plurality of resistive elements. The primary transfer member is connected to the power supply line via one or more previously selected resistive elements out of the plurality of resistive elements in the corresponding power supply portion.