Selectable Transient Voltage Suppressor for Vehicle Power Systems

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Solution Overview

Problem

Electrical systems in vehicles face challenges in accommodating different input voltages, requiring effective voltage suppression to protect components across various power supply levels, such as 12V and 24V, while ensuring reliable operation of components with different voltage requirements.

Innovation Solution

The electrical system employs a plurality of transient voltage suppressors and a voltage selection switch, controlled by a controller, to selectively clamp input voltages to appropriate levels, using MOSFETs and other devices, allowing the system to adapt to different power supply voltages by activating or deactivating voltage suppressors based on sensed voltage levels.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a single voltage suppressor is used in the electrical system, then the device complexity is reduced, but the system cannot accommodate different input voltages (12V and 24V) effectively

Engineering Contradiction:
Improvevoltage compatibilityVSAvoidsuppressor configuration
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent implements a dynamic voltage suppression system where the controller selectively activates different suppressors based on the detected input voltage. The system transitions from a static single-suppressor configuration to a dynamic multi-suppressor arrangement, enabling the electrical system to adapt its suppression characteristics according to whether 12V or 24V power is supplied.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the operational parameters of the voltage suppression system by using multiple suppressors with different clamping voltage ratings. The controller modifies which suppressor is active based on the input voltage parameter, ensuring optimal protection for 12V components when 12V is supplied and for 24V components when 24V is supplied.

Inventive Principle:
Principle #35Parameter changes

2Adaptability or versatility

If multiple voltage suppressors are used to support different voltages, then the adaptability to different power supplies is improved, but the device complexity increases

Engineering Contradiction:
Improvepower supply compatibilityVSAvoidsuppressor and switch arrangement
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent introduces a controller as an intermediary that manages the complexity of the multi-suppressor system. The controller detects the input voltage and selectively activates the appropriate suppressor, acting as a mediator between the power supply and the protected electrical components. This intermediary approach allows the system to support multiple voltages without requiring complex manual configuration or switching mechanisms.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If voltage suppression is always active, then component protection is improved, but energy loss increases due to continuous operation of suppressors

Engineering Contradiction:
Improvecomponent protectionVSAvoidpower consumption
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The patent implements periodic or conditional activation of voltage suppressors rather than continuous operation. The controller periodically monitors the input voltage and only activates the appropriate suppressor when voltage transients are detected or when switching between 12V and 24V power sources. This periodic action maintains component protection while minimizing energy loss during normal operation.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The patent extracts or removes the active suppression function from the continuous operational state, activating it only when needed. By using the controller to selectively enable suppressors based on voltage conditions, the system separates the protection function from continuous power consumption, achieving component protection only during transient events or voltage transitions.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution ensures reliable voltage suppression across different input voltages, protecting electrical components and ensuring proper operation of loads with varying voltage needs, thereby enhancing the flexibility and reliability of electrical systems in vehicles.

Implementation Method 1

an first transient voltage suppressor and a second transient voltage suppressor. The first transient voltage suppressor exhibits a first clamping voltage. The second transient voltage suppressor exhibits a second clamping voltage less than the first clamping voltage

Methodology Applied
Scientific EffectTransient voltage suppression: Avalanche Breakdown

Data Source

PatentEP3449542B1Selectable input transient voltage suppressor
Publication Date: 2022.07.27 CONTINENTAL AUTOMOTIVE SYSTEMS INC
  • EP3449542B1 patent drawingFigure 1
  • EP3449542B1 patent drawingFigure 2
  • EP3449542B1 patent drawingFigure 3

AI summary

An electrical system includes an input node (102) electrically connectable to a power supply (104). The system includes a plurality of voltage suppressors (106, 108, 200, 202), with at least one of the voltage suppressors electrically connected to the input node. A voltage selection switch (110) is electrically connected to at least one of the plurality of voltage suppressors. A controller (114) in communication with the switch may selectively operate the switch based on a nominal operating voltage at the input node.