Selective NiPt Etching via Chloride-Enhanced Oxidation

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Solution Overview

Problem

Current wet etching processes struggle to selectively remove Nickel Platinum (NiPt) material from microelectronic substrates without affecting underlying layers like NiPt silicide and titanium nitride, requiring a chemistry that achieves high etch rates for NiPt while minimizing etching of these other materials.

Innovation Solution

An aqueous etching composition comprising an oxidizing agent, a strong acid, and a source of chloride is used to selectively remove NiPt material, achieving high etch rates for NiPt while maintaining low etch rates for NiPt silicide and titanium nitride, thereby preserving these underlying layers.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If conventional wet etching processes are used to remove NiPt material, then NiPt can be removed from the substrate, but the underlying layers such as NiPt silicide and titanium nitride are also etched adversely

Engineering Contradiction:
Improveetch rate of NiPtVSAvoidselectivity of etching
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The patent changes the chemical parameters of the etching solution by combining specific oxidizing agents (potassium permanganate, sodium persulfate, hydrogen peroxide), strong acids (sulfuric acid, methanesulfonic acid, nitric acid), and chloride sources (ammonium chloride, hydrochloric acid) in controlled concentrations to achieve differential etching rates. This parameter optimization enables high selectivity where NiPt etches rapidly while NiPt silicide and titanium nitride remain substantially unchanged.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The etching solution functions as a composite chemical system integrating multiple active components: oxidizing agents that activate the etching process, strong acids that provide the etching medium, and chloride sources that enhance selectivity. This composite chemistry creates a synergistic effect that achieves both high productivity in NiPt removal and high manufacturing precision through selective action.

Inventive Principle:
Principle #40Composite materials

2Productivity

If high etch rates are achieved for NiPt removal, then productivity is improved, but selectivity against other materials deteriorates

Engineering Contradiction:
Improveetch rateVSAvoidundesired etching of other materials
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The chloride ions act as intermediaries that mediate between the oxidizing agents and the NiPt material, facilitating rapid etching of NiPt while being less effective against NiPt silicide and titanium nitride. The chloride source (ammonium chloride or hydrochloric acid) provides this selective mediation, enabling high productivity without the harmful side effect of etching underlying layers.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The use of strong oxidizing agents (potassium permanganate, sodium persulfate, hydrogen peroxide) accelerates the oxidation of NiPt to enable high etch rates. These strong oxidants work in conjunction with the acidic medium and chloride ions to achieve rapid NiPt removal while the oxidization resistance of NiPt silicide and titanium nitride protects them from etching.

Inventive Principle:
Principle #38Strong oxidants (Accelerated oxidation)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The composition effectively achieves high etch rates for NiPt material while minimizing etching of NiPt silicide and titanium nitride, ensuring the desired materials are retained on the microelectronic substrate, thus enhancing the precision and effectiveness of the etching process.

Implementation Method 1

an aqueous etching composition comprising: an oxidising agent; a strong acid; and a source of chloride

Methodology Applied
Scientific EffectOxidation: Oxidation

Implementation Method 2

a strong acid

Methodology Applied
Scientific EffectAcid etching:

Implementation Method 3

a source of chloride

Methodology Applied
Scientific EffectComplexation:

Data Source

PatentUS11441229B2Method for selectively removing nickel platinum material
Publication Date: 2022.09.13 ENTEGRIS INC
  • US11441229B2 patent drawing

AI summary

A method of selectively removing NiPt material from a microelectronic substrate, the method comprising contacting the NiPt material with an aqueous etching composition comprising:an oxidising agent;a strong acid; anda source of chloride.