Selective Semiconductor Film Formation on Nitride Using Fluorine Adsorption

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing film forming methods face challenges in selectively forming semiconductor films on nitride films without hindering the formation on adjacent oxide films, due to the interference of chlorine-containing gases with silicon nitride film formation.

Innovation Solution

A film forming method involving the adsorption of fluorine onto a substrate with exposed nitride and oxide regions, creating a stepped surface by selectively etching the nitride film, and subsequently forming a semiconductor film using a semiconductor material gas, while preventing lateral protrusion and ensuring precise thickness control.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If chlorine-containing gas is supplied to form silicon nitride film, then silicon nitride film formation is enabled, but film formation on silicon oxide film is hindered

Engineering Contradiction:
Improveselective film formationVSAvoidfilm formation capability
Core Design Contradiction:
Manufacturing precisionVSAdaptability or versatility

Solution Approach 1:

Fluorine is supplied in advance to adsorb onto the silicon oxide film surface before silicon nitride film formation, creating a protective layer that prevents chlorine-containing gas from reacting with the oxide film, thereby enabling selective film formation on nitride regions only

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

Fluorine acts as an intermediary substance that selectively adsorbs onto the silicon oxide film surface, creating a barrier that mediates between the chlorine-containing gas and the oxide film, preventing unwanted reactions while allowing desired film formation on nitride regions

Inventive Principle:
Principle #24Intermediary (Mediator)

2Manufacturing precision

If semiconductor film is formed on both nitride and oxide films, then complete coverage is achieved, but lateral protrusion and unwanted deposition occur

Engineering Contradiction:
Improvefilm deposition controlVSAvoidprocessing complexity
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

A stepped surface is created by selectively etching the nitride film to be more deeply recessed than the oxide film surface before semiconductor film formation, establishing a geometric barrier that prevents lateral protrusion and unwanted deposition on oxide regions

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The substrate surface is given different local geometries through selective etching, creating a stepped structure where the nitride region is recessed and the oxide region remains at a higher level, enabling spatially differentiated film formation control

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method allows for selective semiconductor film formation on nitride films while avoiding deposition on oxide films, enhancing processing efficiency and precision by controlling the incubation time and etching conditions to achieve the desired film thickness and prevent unwanted granular material deposition.

Implementation Method 1

adsorbing fluorine onto a substrate on which a region in which a nitride film is exposed and a region in which an oxide film is exposed are provided adjacent to each other by supplying a fluorine-containing gas to the substrate

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 2

forming a stepped surface on a side surface of the oxide film by selectively etching the nitride film

Methodology Applied
Scientific EffectSelective etching:

Implementation Method 3

selectively forming a semiconductor film on the nitride film by supplying a raw material gas including a semiconductor material to the substrate

Methodology Applied
Scientific EffectChemical Vapor Deposition: Chemical Vapour Deposition

Data Source

PatentUS11557476B2Film forming method and film forming apparatus
Publication Date: 2023.01.17 TOKYO ELECTRON LTD
  • US11557476B2 patent drawing
  • US11557476B2 patent drawing
  • US11557476B2 patent drawing

AI summary

There is provided a film forming method including: adsorbing fluorine onto a substrate on which a region in which a nitride film is exposed and a region in which an oxide film is exposed are provided adjacent to each other by supplying a fluorine-containing gas to the substrate, and forming a stepped surface on a side surface of the oxide film by selectively etching the nitride film, among the nitride film and the oxide film, so as to cause a surface of the nitride film to be more deeply recessed than a surface of the oxide film; and after the adsorbing the fluorine onto the substrate and forming the stepped surface, selectively forming a semiconductor film on the nitride film, among the nitride film and the oxide film, by supplying a raw material gas including a semiconductor material to the substrate.