Selective Wellbore Plugs for Multi-Stage Stimulation

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Solution Overview

Problem

Current well stimulation techniques face challenges in efficiently performing multi-stage operations without compromising fluid barriers, as existing methods lack a reliable mechanism to selectively remove plugs without affecting adjacent stages.

Innovation Solution

Deploying plugs made from materials that react with specific agents, allowing for selective removal by alternating agents downhole, ensuring that only the intended plug is dissolved while maintaining the integrity of adjacent plugs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional plugs are used in multi-stage well stimulation, then fluid barriers can be formed for isolated stages, but the plugs cannot be selectively removed without affecting adjacent stages

Engineering Contradiction:
Improveselective plug removalVSAvoidplug material differentiation
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

Different sections of the wellbore are assigned different plug materials with distinct chemical reactivity profiles. Each plug is designed with specific material properties (e.g., acid-soluble vs. base-soluble) that enable selective removal in its designated stage while leaving adjacent plugs intact. This local differentiation of material quality allows precise control over which plug is removed when, resolving the contradiction between reliable selective removal and device complexity.

Inventive Principle:
Principle #3Local quality

2Productivity

If multiple stimulation stages are performed sequentially, then each stage can be treated independently, but the wellbore access time increases

Engineering Contradiction:
Improvestimulation operation efficiencyVSAvoidwellbore access time
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

Multiple plugs are pre-deployed and positioned in the wellbore before the stimulation operations begin. Each plug is pre-configured with specific material properties that enable rapid selective removal during the stimulation process. This preliminary preparation eliminates the need for time-consuming plug installation and positioning during each stimulation stage, allowing efficient sequential treatment while minimizing wellbore access time.

Inventive Principle:
Principle #10Preliminary action

3Reliability

If a single agent is used to remove plugs, then the removal process is simple, but adjacent plugs are also dissolved compromising fluid barriers

Engineering Contradiction:
Improvefluid barrier integrityVSAvoidagent communication complexity
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The chemical parameters of the removal agents are differentiated to match the material properties of specific plugs. Acid-soluble plugs are removed using acid-based agents, while base-soluble plugs are removed using base-based agents. This parameter matching ensures selective dissolution of the intended plug without affecting adjacent plugs with different material compositions, maintaining fluid barrier integrity while enabling straightforward agent communication and application.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables efficient progression through multiple stages of well stimulation by maintaining fluid barriers, allowing each stage to be treated independently without compromising the integrity of adjacent stages, thereby optimizing wellbore access and stimulation outcomes.

Implementation Method 1

a first plug that includes a first material that reacts with a first agent and does not react with a second agent

Methodology Applied
Scientific EffectChemical reaction: Chemical Bonding

Implementation Method 2

a second plug that includes a second material that reacts with the second agent and does not react with the first agent

Methodology Applied
Scientific EffectChemical reaction: Chemical Bonding

Data Source

PatentUS9279306B2Performing multi-stage well operations
Publication Date: 2016.03.08 SCHLUMBERGER TECH CORP
  • US9279306B2 patent drawing
  • US9279306B2 patent drawing
  • US9279306B2 patent drawing

AI summary

Plugs are deployed along a wellbore to form fluid barriers for associated stages. The plugs include a first plug that includes a first material that reacts with a first agent and does not react with a second agent and a second plug that includes a second material that reacts with the second agent and does not react with the first agent. A first stimulation operation is performed in the stage that is associated with the first plug; and a first agent is communicated into the well to react with the first material to remove the first plug. A second stimulation operation is performed in the stage that is associated with the second plug. The second agent is communicated into the well to react with the second material to remove the second plug.