Add-on Weight Kit Selectorized Dumbbell Single Pin Integration

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Solution Overview

Problem

Users of selectorized dumbbells often outgrow the maximum weight provided by their initial purchase, leading to redundancy and the need for a second, heavier dumbbell, with existing add-on weight kits requiring confusing multiple pinning techniques and separate connecting pins.

Innovation Solution

An add-on weight kit with nested weights and a taller handle that uses a single connecting pin for weight adjustment, allowing seamless integration with the original dumbbell and simplifying the weight selection process by using a consistent pinning technique.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Weight of moving object

If add-on weights with different pinning technique are used to extend the maximum weight, then the weight capacity is improved, but the operational complexity increases due to requiring two separate connecting pins

Engineering Contradiction:
Improvemaximum weight capacityVSAvoidweight adjustment simplicity
Core Design Contradiction:
Weight of moving objectVSEase of operation

Solution Approach 1:

The handle is designed with a universal slot array that can accommodate both the original U-shaped connecting pin and the add-on weight connecting pin using the same pinning technique. This allows the handle to serve multiple functions: connecting original weights and add-on weights, while maintaining operational consistency. The slot array geometry is designed to work with both weight configurations, enabling seamless integration of add-on weights without requiring different pinning methods.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Weight of moving object

If add-on weights with different pinning technique are used to extend the maximum weight, then the weight capacity is improved, but the device complexity increases due to multiple pinning techniques

Engineering Contradiction:
Improvemaximum weight capacityVSAvoidpinning system complexity
Core Design Contradiction:
Weight of moving objectVSDevice complexity

Solution Approach 1:

The patent merges the pinning systems of the original dumbbell and add-on weights by designing the handle with slots that accommodate both U-shaped connecting pins and single connecting pins using the same insertion technique. This consolidation reduces the overall system complexity by eliminating the need for separate pinning mechanisms, while still enabling the handle to connect both original and add-on weights effectively.

Inventive Principle:
Principle #5Merging (Combining)

3Adaptability or versatility

If a taller handle with extended slot array is used to accommodate add-on weights, then the adaptability is improved, but the length of the object increases

Engineering Contradiction:
Improveweight configuration flexibilityVSAvoidhandle length
Core Design Contradiction:
Adaptability or versatilityVSLength of moving object

Solution Approach 1:

The add-on weights are designed to nest within or alongside the original weights, with the taller handle accommodating both configurations. The slot array in the taller handle is arranged to work with nested weight arrangements, allowing compact storage when not in use while providing extended weight capacity when needed. This nesting approach minimizes the space required while maintaining adaptability.

Inventive Principle:
Principle #7Nested doll (Nesting)

Data Source

PatentUS8668630B2Add-on weight kit for a selectorized dumbbell
Publication Date: 2014.03.11 POWERBLOCK HOLDINGS INC
  • US8668630B2 patent drawing
  • US8668630B2 patent drawing
  • US8668630B2 patent drawing

AI summary

An add-on weight kit for a selectorized dumbbell comprises a second set of nested weights that are similar in shape and structure to a first set of nested weights originally provided on the dumbbell. The second set of weights has a plurality of overlying rails that will underlie an array of similar rails carried on the first set of nested weights. The kit includes a second handle having vertically spaced openings with the second handle being used in place of a first handle originally provided on the dumbbell. The openings on the second handle are arranged relative to the rails on the second set of weights such that the same connecting pin as used on the dumbbell to couple the first set of weights to the first handle can be used to additionally couple a selected number of the add-on weights to the second handle.