Selenium Cathode Encapsulation for Alkali Metal Battery Cycle Life

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Solution Overview

Problem

Lithium-selenium batteries face issues such as dendrite formation, low active material utilization, poor cycle life, and high self-discharge rates due to the insulating nature of selenium and the Shuttle Effect, which limits their energy density and practical application in electric vehicles.

Innovation Solution

A rechargeable alkali metal-selenium battery design featuring a cathode active material layer with selenium-containing hybrids encapsulated in a high-elasticity polymer, enhancing selenium utilization efficiency and preventing polyselenide migration, combined with a suitable electrolyte and anode configuration to mitigate dendrite formation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If pure selenium is used as cathode active material to achieve high theoretical capacity, then energy density is improved, but selenium dissolution and Shuttle Effect occur causing poor cycle life

Engineering Contradiction:
Improveenergy densityVSAvoidcycle life
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The patent employs a nested protective structure where selenium particles are encapsulated within a polymer matrix. The polymer layer acts as an inner protective shell that prevents selenium dissolution while maintaining the high capacity of the selenium core, effectively nesting the active material within a protective environment.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The patent creates a composite cathode material consisting of selenium particles embedded in a polymer matrix. This composite structure combines the high capacity advantage of selenium with the stability and dissolution resistance of the polymer, achieving both high energy density and improved cycle life.

Inventive Principle:
Principle #40Composite materials

2Use of energy by moving object

If lithium metal anode is used to achieve high specific capacity, then energy density is improved, but dendrite formation occurs causing safety issues

Engineering Contradiction:
Improvespecific capacityVSAvoiddendrite formation
Core Design Contradiction:
Use of energy by moving objectVSObject-affected harmful factors

Solution Approach 1:

The patent introduces a polymer electrolyte as an intermediary between the lithium metal anode and the cathode. This intermediary layer allows ionic conduction while physically preventing direct contact and dendrite penetration, enabling the use of high-capacity lithium metal without the associated safety hazards.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent employs a flexible polymer electrolyte film that conforms to the electrode surfaces and provides a uniform ionic conduction path. This thin film structure prevents dendrite formation by maintaining even lithium deposition while allowing high ionic conductivity for maintaining high specific capacity.

Inventive Principle:
Principle #30Flexible shells and thin films

3Reliability

If conventional cathode materials are used to ensure safety, then reliability is improved, but specific energy is limited

Engineering Contradiction:
ImprovesafetyVSAvoidspecific energy
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The patent creates a composite cathode structure where high-capacity selenium particles are embedded in a protective polymer matrix. This composite enables the use of high-energy-density materials while the polymer provides safety through dissolution prevention and structural stability.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The polymer electrolyte acts as a safety intermediary that enables the use of high-energy lithium metal anodes and high-capacity selenium cathodes. It mediates between the high energy density requirements and safety concerns by providing ionic conductivity while preventing harmful side reactions and dendrite formation.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution achieves a significant increase in specific energy density, improved cycle life, and reduced self-discharge rates, enabling lithium-selenium batteries to operate safely and efficiently with enhanced energy storage capabilities.

Implementation Method 1

a thickness from 0.5 nm to 10 μm, and has a recoverable tensile strain of no less than 10%

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

The cell tends to exhibit significant capacity decay during discharge-charge cycling. This is mainly due to the high solubility of selenium and lithium polyselenide anions formed as reaction intermediates

Methodology Applied
Scientific EffectPhysical containment: Physical Containment

Implementation Method 3

When the battery was discharged, lithium ions were transferred from the lithium metal anode through the electrolyte to the cathode

Methodology Applied
Scientific EffectIon transport: Diffusion

Implementation Method 4

The carbonaceous material absorbs lithium (through intercalation of lithium ions or atoms between graphene planes, for instance) and desorbs lithium ions during the re-charge and discharge phases

Methodology Applied
Scientific EffectIntercalation: Absorption (physical)

Data Source

PatentUS20190319263A1Alkali metal-selenium secondary battery containing a cathode of protected selenium
Publication Date: 2019.10.17 HONEYCOMB BATTERY CO
  • US20190319263A1 patent drawing
  • US20190319263A1 patent drawing
  • US20190319263A1 patent drawing

AI summary

Provided is a rechargeable alkali metal-selenium cell comprising an anode active material layer, an electrolyte, and a cathode active material layer containing multiple particulates of a selenium-containing material selected from a selenium-carbon hybrid, selenium-graphite hybrid, selenium-graphene hybrid, conducting polymer-selenium hybrid, a metal selenide, a Se alloy or mixture with Sn, Sb, Bi, S, or Te, a selenium compound, or a combination thereof and wherein at least one of the particulates comprises one or a plurality of selenium-containing material particles being embraced or encapsulated by a thin layer of a high-elasticity polymer having a recoverable tensile strain no less than 5% when measured without an additive or reinforcement, a lithium ion conductivity no less than 10−7 S/cm at room temperature, and a thickness from 0.5 nm to 10 μm This battery exhibits an excellent combination of high selenium content, high selenium utilization efficiency, high energy density, and long cycle life.