Selenium-Impregnated Sorbent for Heavy Metal Removal at Elevated Temperatures

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Solution Overview

Problem

Existing methods for removing heavy metals, especially volatile ones, perform poorly at elevated temperatures and are hindered by impurities in sulfur-based sorbent materials.

Innovation Solution

A support impregnated with selenium, typically elemental selenium, is used in combination with activated carbon or inorganic materials to effectively remove heavy metals from process streams at various temperatures, including elevated temperatures, by creating a porous structure that maintains stability and adsorption efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional methods (adsorption, extraction, condensation) are used for heavy metal removal, then removal is effective at low temperatures, but performance deteriorates at elevated temperatures especially for volatile heavy metals

Engineering Contradiction:
Improveheavy metal removal effectivenessVSAvoidoperating temperature range
Core Design Contradiction:
ReliabilityVSTemperature

Solution Approach 1:

The patent modifies the chemical composition parameters of the sorbent material by combining selenium with sulfur-based materials. This compositional change enables the sorbent to maintain heavy metal removal effectiveness across a broader temperature range, particularly improving performance at elevated temperatures where conventional sorbents fail

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention creates a composite sorbent material by combining selenium with sulfur-based sorbent materials. This composite structure leverages the complementary properties of both materials: sulfur-based materials provide baseline sorption capability while selenium enhancement extends effectiveness to higher temperatures and improves volatility resistance

Inventive Principle:
Principle #40Composite materials

2Reliability

If sulfur-based sorbent materials are used, then heavy metal removal is achieved, but impurities in the sulfur-based materials create problems

Engineering Contradiction:
Improveheavy metal removal capabilityVSAvoidimpurity interference
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent alters the chemical composition parameters of the sorbent by introducing selenium at specific concentrations (0.1-10 wt%). This compositional modification changes the sorbent's chemical stability and selectivity, enabling it to resist interference from impurities while maintaining heavy metal removal capability

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The selenium-impregnated support effectively removes heavy metals like mercury across a range of temperatures, from ambient to elevated temperatures, while resisting desorption and other impurities, and can be regenerated for reuse, resulting in a cleaner fuel or product stream.

Implementation Method 1

Heavy metals, such as high density, transition and toxic metals, are typically removed by one of several methods, including adsorption, extraction or condensation

Methodology Applied
Scientific EffectAdsorption: Adsorption

Data Source

PatentUS8747676B2Heavy metal removal methods and systems
Publication Date: 2014.06.10 PHILLIPS 66 CO
  • US8747676B2 patent drawing
  • US8747676B2 patent drawing

AI summary

A support impregnated with selenium and capable of effectively removing a heavy metal from a process stream that is at an ambient temperature or is at an elevated temperature.